Multi-Coil Wireless Charger Alignment Control for Efficient Power Transfer

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Solution Overview

Problem

Wireless charging efficiency is limited by the alignment and distance between transmission and receiving coils, and existing systems lack efficient methods to adapt to varying coil alignments and positions, leading to reduced charging efficiency and power conservation issues.

Innovation Solution

A system with multiple transmission coils and a management device that determines the alignment of a receiving coil with each coil, selectively driving coils based on proportional alignment values to optimize energy transfer and conserve power by grounding unselected coils.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single transmission coil is used for wireless charging, then the device structure is simple, but charging efficiency decreases when coil alignment is poor

Engineering Contradiction:
Improvecoil structureVSAvoidcharging efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent divides the single transmission coil into multiple segmented coils arranged in an array. Each coil can be independently controlled and driven. This segmentation allows the system to select or combine specific coils based on the receiving coil's position and alignment, thereby maintaining high charging efficiency across various placement scenarios while keeping each individual coil relatively simple in structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic coil selection and control where the management device determines the receiving coil's position and alignment in real-time, then dynamically selects which transmission coil(s) to drive based on proportional alignment values. This dynamic adaptation allows the system to optimize charging efficiency for each specific scenario rather than relying on fixed static coil configuration.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple transmission coils are used to improve alignment adaptability, then charging efficiency increases, but device complexity increases

Engineering Contradiction:
Improvealignment adaptabilityVSAvoidcoil array structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the transmission coil array and management device to perform multiple functions: position detection, alignment calculation, coil selection, and power control. The management device serves as a universal controller that handles all these tasks, allowing the physical coil structure to remain relatively simple while achieving high adaptability through intelligent control software.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-positioning and self-optimization by automatically detecting the receiving coil's position, calculating alignment values, and selecting the appropriate transmission coil without user intervention. The management device autonomously manages the entire process, reducing the need for complex manual configuration or adjustment mechanisms.

Inventive Principle:
Principle #25Self-service

3Reliability

If detection pulses are transmitted to all coils, then receiving coil detection is reliable, but power consumption increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements partial detection where the management device determines which transmission coil(s) are most likely to be aligned with the receiving coil based on initial position information, then transmits detection pulses only to those specific coil(s) rather than all coils. This partial action approach maintains reliable detection by focusing on the most probable candidates while significantly reducing overall power consumption.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system uses the receiving coil's own response to detection pulses to automatically confirm its presence and position. When a detection pulse is transmitted, the receiving coil's response serves as self-identification and position confirmation, eliminating the need for additional active sensing mechanisms or continuous power consumption for monitoring all coils.

Inventive Principle:
Principle #25Self-service

4Object-affected harmful factors

If foreign object detection is performed at each coil, then safety is improved, but detection time increases

Engineering Contradiction:
Improveforeign object safetyVSAvoiddetection time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent divides the foreign object detection process into segmented steps corresponding to each transmission coil. The management device performs FOD detection at each coil position sequentially or selectively based on which coils are actively engaged in charging. This segmentation allows comprehensive safety checking at relevant locations without requiring simultaneous detection at all possible positions, thereby reducing total detection time while maintaining safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary foreign object detection before initiating full charging operation. By detecting foreign objects at each coil position in advance and establishing FOD timeouts, the system ensures safety is verified before committing to extended charging sessions, preventing harmful effects while minimizing the time spent on detection through upfront verification.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances charging efficiency by adaptively adjusting the magnetic fields to align with the receiving coil, ensuring efficient energy transfer and power conservation across various coil positions and alignments, even in power-limited environments.

Implementation Method 1

a first transmission coil, wherein the first transmission coil generates a first magnetic field toward a charging region

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240429756A1Multi-coil tandem arrangement for wireless charger
Publication Date: 2024.12.26 MICROSOFT TECHNOLOGY LICENSING LLC
  • US20240429756A1 patent drawing
  • US20240429756A1 patent drawing
  • US20240429756A1 patent drawing

AI summary

A device may include a first transmission coil, wherein the first transmission coil generates a first magnetic field toward a charging region. A device may include a second transmission coil adjacent to the first transmission coil, wherein the second transmission coil generates a second magnetic field toward the charging region. A device may include a management device in communication with the first transmission coil and the second transmission coil, the management device configured to: determine a presence of a receiving coil proximate to a first transmission coil and a second transmission coil, determine a proportional alignment value of at least the first transmission coil and the second transmission coil with the receiving coil; and select and drive at least one of the first transmission coil and the second transmission coil according to the proportional alignment values.