Multi-Coil Induction Heating for Uniform Aerosol Substrate Heating

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Solution Overview

Problem

Existing aerosol-generating devices struggle to uniformly heat cigarettes containing aerosol-generating substrates, leading to inconsistent smoking experiences.

Innovation Solution

The use of a device with multiple coils of different winding numbers generating alternating magnetic fields, controlled by a controller to differentially heat a susceptor, which in turn heats the aerosol-generating substrate, ensuring uniform heating through induction heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a single heating coil is used to heat the aerosol-generating substrate, then the device structure is simple, but the heating uniformity is poor leading to inconsistent smoking experience

Engineering Contradiction:
Improveheating uniformityVSAvoidcoil structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The single heating coil is divided into multiple coils (first coil and second coil) that are positioned at different locations. Each coil independently heats a specific region of the aerosol-generating substrate, ensuring comprehensive and uniform coverage. This segmentation resolves the contradiction by transforming a simple but ineffective single-coil structure into a multi-coil system that achieves uniform heating.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the aerosol-generating substrate are heated by different coils with potentially different winding numbers and heating characteristics. The first coil heats a first region while the second coil heats a second region, allowing each region to receive optimized local heating. This local quality approach ensures uniform overall heating while maintaining structural complexity at manageable levels.

Inventive Principle:
Principle #3Local quality

2Temperature

If multiple coils with different winding numbers are used to achieve uniform heating, then heating uniformity improves, but the control system complexity increases

Engineering Contradiction:
Improveheating uniformityVSAvoidcontrol system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The controller adjusts the operating parameters (such as current intensity, pulse duration, or switching frequency) of each coil based on their different winding numbers and positional characteristics. By dynamically changing these parameters, the system compensates for the complexity introduced by multiple coils and achieves uniform heating across the substrate.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The controller implements feedback control by monitoring the heating status of different regions and adjusting the coil activation patterns accordingly. This feedback mechanism manages the control system complexity by automating the coordination of multiple coils, ensuring uniform heating without requiring manual intervention or overly complex control logic.

Inventive Principle:
Principle #23Feedback

3Productivity

If high power is used to heat the substrate quickly, then heating efficiency improves, but the risk of burning and inconsistent temperature distribution increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidtemperature control consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The heating task is segmented across multiple coils that operate simultaneously or sequentially on different regions of the substrate. This distribution of heating load maintains high overall heating efficiency while preventing any single region from receiving excessive power that could cause burning. Each coil operates at a moderate power level, ensuring temperature control consistency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller employs periodic or pulsed activation patterns for the coils, switching them on and off in a controlled sequence. This periodic action maintains high heating efficiency by ensuring continuous heat input across different regions while preventing overheating and burning through controlled duty cycles. The alternating activation also helps distribute thermal energy more evenly.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a consistent smoking experience by uniformly heating the aerosol-generating substrate, preventing burning and ensuring optimal temperature control, thus enhancing the quality of the generated aerosol.

Implementation Method 1

heating-type aerosol generator has been actively conducted... by using a phenomenon in which material constituting a susceptor is heated by an alternating magnetic field generated by alternating current flowing through a coil such as an inductor

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 2

a plurality of coils which have different numbers of windings and generate an alternating magnetic field when alternating current is applied

Methodology Applied
Scientific EffectAlternating magnetic field: Alternating Magnetic Field

Implementation Method 3

material constituting a susceptor is heated by an alternating magnetic field generated by alternating current flowing through a coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11969019B2Aerosol generating apparatus using induction heating method and aerosol generating method using induction heating method
Publication Date: 2024.04.30 KT&G CO LTD
  • US11969019B2 patent drawing
  • US11969019B2 patent drawing
  • US11969019B2 patent drawing

AI summary

An embodiment of the present invention includes a plurality of coils which have different numbers of windings and generate an alternating magnetic field when alternating current is applied; a susceptor for generating an aerosol by heating adjacent aerosol-generating substrates using heat generated through the alternating magnetic fields generated from the plurality of coils; and a controller for controlling a predetermined alternating current to be supplied to each of the plurality of coils, wherein the controller controls a first portion and a second portion of the susceptor to be heated differentially by alternating current supplied to the plurality of coils.