Multi-Coil Non-Contact Power Supply Circuit for Moving Appliances

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Solution Overview

Problem

Conventional non-contact power transmission methods using direct correspondence between coils are limited by size constraints and efficiency variations due to changing coil positions, failing to meet the needs of home appliances with moving parts, such as doors and drawers, which require stable and efficient power supply.

Innovation Solution

A multi-coil matching non-contact power supply circuit is implemented, utilizing multiple transmitting and receiving coils arranged in various configurations to enhance efficiency and adapt to different sizes and movements, including translational and rotational movements, with the coils' normal directions aligned or at an angle, allowing for improved coupling and power transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If direct correspondence between transmitting coil and receiving coil is used, then the structure is simple, but the power transmission efficiency varies with coil position changes

Engineering Contradiction:
Improvecoil configurationVSAvoidpower transmission efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent divides the single coil system into multiple transmitting coils and multiple receiving coils. Each transmitting coil corresponds to one or more receiving coils, creating a segmented power transmission system that maintains efficiency across different positions while avoiding the need for a single large complex coil structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a multi-coil system where each coil can serve multiple functions - a transmitting coil can power multiple receiving coils, and a receiving coil can be powered by multiple transmitting coils. This universal configuration allows the system to adapt to various positions and orientations while maintaining efficient power transmission.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If coil size is increased to improve power transmission, then the transmission efficiency improves, but the installation space requirement increases

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidinstallation space
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

Instead of using one large coil, the patent segments the coil system into multiple smaller transmitting coils and receiving coils. These smaller coils can be distributed across the available space, achieving the required power transmission efficiency without requiring a single large installation area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent arranges multiple coils in spatial configurations that utilize three-dimensional space rather than just expanding in one plane. By stacking or distributing coils vertically or in different orientations, the system achieves high transmission efficiency without proportionally increasing the footprint installation area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If physical connection (hinge wire) is used to connect moving parts, then the electrical connection is reliable, but the physical wear and safety issues occur

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidphysical wear and safety issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical hinge wire connection with a non-contact electromagnetic power transmission system using multiple coils. This substitution eliminates the physical contact and associated wear, friction, and safety hazards while maintaining reliable electrical power delivery to moving parts through electromagnetic coupling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If single transmitting coil and single receiving coil are used, then the system is simple, but the adaptability to different positions and orientations is limited

Engineering Contradiction:
Improvecoil system configurationVSAvoidadaptability to coil position changes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent segments the power transmission system into multiple transmitting coils and multiple receiving coils that can be independently positioned and oriented. This segmentation allows each coil to be optimally aligned with its corresponding coils, providing high adaptability to different positions and orientations without requiring a single complex adjustable mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a dynamic coil configuration where the system can adapt to moving parts by having multiple coils that can maintain optimal alignment during motion. The multi-coil arrangement allows the system to dynamically adjust power transmission paths as positions change, maintaining efficiency throughout the range of motion.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves power transmission efficiency and adaptability, enabling stable power supply to appliances with varying sizes and movements, while reducing coil size limitations and maintaining efficient energy transfer across different installation environments.

Implementation Method 1

achieved according to the principle of electromagnetic coupling between the coils

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

The transmitting side includes a resonant circuit and a transmitting coil; the receiving side includes a receiving coil, a resonance circuit

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP2994972B1Non-contact power supply circuit
Publication Date: 2019.12.18 TYCO ELECTRONICS (SHANGHAI) CO LTD
  • EP2994972B1 patent drawingFigure 1
  • EP2994972B1 patent drawingFigure 2a~2b
  • EP2994972B1 patent drawingFigure 3a~3b

AI summary

The present invention relates to a non-contact power supply circuit including a primary circuit and a secondary circuit, the primary circuit transfers energy to the secondary circuit via electromagnetic coupling, wherein the primary circuit has at least one transmitting coil and the secondary circuit has at least one receiving coil, and the normal direction of the at least one transmitting coil and the normal direction of the at least one receiving coil are the same or have a first angle, characterized in that, the quantity of the at least one transmitting coil and the at least one receiving coil is greater than two. In this way, it is possible to dispose more than one receiving coil or more than one transmitting coil, which allows the receiving efficiency or the transmitting efficiency being improved. In addition, since it is possible to dispose more than one receiving coil or transmitting coil, the size of a single coil can be made relatively smaller, which makes fewer installation constraints due to the small size, and thus the non-contact power supply circuit is suitable for appliances with different sizes.