Multi-Coil Wireless Charging for High Power With Lower EMI

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Solution Overview

Problem

Conventional wireless power systems face inefficiencies and electromagnetic interference (EMI) when transferring high power levels, as they rely on a single primary and secondary coil alignment, which can be misaligned, reducing efficiency and increasing EMI.

Innovation Solution

The implementation of a wireless power system using multiple primary and secondary coils, where each primary coil transmits a low power signal to a corresponding secondary coil, allowing the receiving apparatus to combine power from multiple coils to provide a high-power signal to a load, while optimizing alignment and reducing EMI.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single primary coil and secondary coil alignment is used for wireless power transfer, then the system structure is simple, but the alignment difficulty reduces efficiency and increases EMI when transferring high power levels

Engineering Contradiction:
Improvesystem structureVSAvoidpower transfer efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the single coil system into multiple primary coils and multiple secondary coils. Each primary coil can independently transmit power to corresponding secondary coils, allowing parallel power transfer paths that reduce dependence on perfect alignment between single coils while maintaining manageable system complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a one-to-one coil pairing to a many-to-many coil configuration, adding dimensional complexity to the system architecture. This multi-dimensional approach provides redundant power transfer paths and allows the system to maintain efficiency even when individual coil alignments are suboptimal

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If a single primary coil and secondary coil alignment is used for wireless power transfer, then the system is easy to implement, but EMI increases when transferring high power levels

Engineering Contradiction:
Improvesystem implementationVSAvoidelectromagnetic interference
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

By segmenting the power transfer into multiple lower-power coil pairs instead of one high-power pair, the patent reduces the EMI generated by any single coil while achieving the same total power transfer. Each coil operates at lower power levels, reducing electromagnetic interference proportionally

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the output from multiple secondary coils to achieve high total power transfer. By merging multiple low-power signals into a combined high-power output, the system achieves high power transfer capability without the EMI problems associated with single high-power transmission

Inventive Principle:
Principle #5Merging (Combining)

3Power

If multiple primary and secondary coils are used to transmit and combine low power signals, then high power requirements are supported, but the device complexity increases

Engineering Contradiction:
Improvepower output capabilityVSAvoidcoil configuration
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent segments the high-power transmission task into multiple low-power coil pairs. Each primary-secondary coil pair handles a portion of the total power requirement, allowing the system to scale power capacity by adding modular coil units rather than requiring a single complex high-power coil system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the multiple coils to perform the same basic function of wireless power transfer. Each coil pair is a universal module that can independently transmit and receive power, and the system can dynamically activate different coil combinations based on power requirements and alignment conditions, providing multi-functional flexibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If multiple primary and secondary coils are used to transmit and combine low power signals, then power transfer efficiency is enhanced, but the difficulty of detecting and measuring increases

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidpower distribution control
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements feedback mechanisms to monitor and control the power transfer from multiple coil pairs. By continuously measuring the alignment and power transfer efficiency of individual coil pairs and adjusting their operation accordingly, the system optimizes overall efficiency while providing measurable data for system control and coordination

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency of wireless power transfer, reduces EMI, and supports higher power requirements for electronic devices by utilizing multiple low power signals, thereby improving overall system performance and reducing costs.

Implementation Method 1

a wireless power transmission apparatus may include a primary coil that produces an electromagnetic field. The electromagnetic field may induce a voltage in a secondary coil of a wireless power receiving apparatus

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The power may be transferred using resonant or non-resonant inductive coupling between the primary coil and the secondary coil

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Data Source

PatentUS12206255B2Wireless power transmission using multiple transmitters and receivers
Publication Date: 2025.01.21 BLUE RIDGE INNOVATIONS LLC
  • US12206255B2 patent drawing
  • US12206255B2 patent drawing
  • US12206255B2 patent drawing

AI summary

This disclosure provides systems, devices, apparatus and methods, including computer programs encoded on storage media, for wireless power transmission. A wireless power transmission apparatus (such as a charging pad) may provide multiple wireless power signals to a wireless power receiving apparatus. The wireless power receiving apparatus may combine wireless power received from multiple secondary coils to provide a combined wireless power signal to a load, such as a battery charger or electronic device. In some implementations, each set of primary coil and secondary coil may utilize low power wireless power signals (such as 15 Watts or less) in accordance with a wireless charging standard. By combining wireless energy from multiple low power wireless power signals, the wireless power receiving apparatus may support higher power requirements of an electronic device. The disclosed designs may minimize electromagnetic interference (EMI) and provide greater efficiency of wireless power transfer.