Multi-Component Golf Club Head with Lightweight Crown for CG and MOI Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing golf club heads struggle to maximize discretionary mass for customizing performance and forgiveness, particularly in terms of moment of inertia (MOI) and center of gravity (CG), limiting options for golf ball flight manipulation.

Innovation Solution

A multi-component golf club head design comprising a metallic first component with a rearward sole extension and a non-metallic second component, allowing redistribution of mass to optimize CG and MOI, achieved by integrating a metallic first component with a significant rearward sole extension and a less dense non-metallic crown component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If structural mass is minimized to provide discretionary mass for customization, then discretionary mass availability improves, but structural resilience may be compromised

Engineering Contradiction:
Improvediscretionary mass availabilityVSAvoidstructural resilience
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The golf club head combines a titanium alloy body with a carbon fiber reinforced polymer (CFRP) crown. The titanium alloy provides high strength-to-weight ratio and structural resilience, while the CFRP crown is significantly lighter, creating discretionary mass that can be redistributed to optimize performance characteristics such as moment of inertia and center of gravity position.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The club head is divided into distinct components: a titanium alloy body structure and a separate CFRP crown. This segmentation allows each material to be optimized for its specific function - the titanium body for structural integrity and the lightweight CFRP crown for mass reduction and performance customization.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If mass is redistributed to lower and back center of gravity, then control over ball flight improves, but moment of inertia may be reduced

Engineering Contradiction:
Improveball flight controlVSAvoidmoment of inertia
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

Weighting elements are strategically positioned in specific locations within the club head structure, particularly in the lower and rear regions. This localized mass distribution lowers the center of gravity to improve ball flight control while the overall structural design maintains adequate moment of inertia for stability.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If discretionary mass is added to maximize moment of inertia, then club head stability improves, but center of gravity position becomes harder to optimize

Engineering Contradiction:
Improvemoment of inertiaVSAvoidcenter of gravity customization
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The club head incorporates adjustable weighting elements that can be repositioned within the structure. This dynamic configuration allows the center of gravity to be optimized for different performance requirements while the overall mass distribution maintains adequate moment of inertia for club head stability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250269250A1Multi-component golf club head
Publication Date: 2025.08.28 KARSTEN MFG CORP
  • US20250269250A1 patent drawing
  • US20250269250A1 patent drawing
  • US20250269250A1 patent drawing

AI summary

A golf club head comprising two components, wherein the first component comprises a ball striking surface, a striking face return, a lip, and a sole portion rear extension. And wherein the second component comprises a lower density material, comprising part of the crown and part of the sole. The lip is offset toward an interior of the golf club head to define a lip surface recessed from a first component outer surface and entirely encompasses a rearward facing edge of the first component of the body. The second component comprises a second component front edge extending over the lip surface of the lip to form a lap joint between the first component and the second component. The first component sole portion rear extension comprises a heel extension length and a toe extension length. The toe extension length is greater than the heel extension length.