Multi-Cone Speaker Structure for Clear Multi-Channel Sound

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Solution Overview

Problem

Traditional small loudspeakers without dampers are limited to single-channel audio input and face challenges with sensitivity and sound reproduction clarity due to the weight and rigidity issues of multi-coil voice coils, and multi-channel systems require improved sound clarity.

Innovation Solution

A multi-cone loudspeaker design with a central cone and multiple outer cones, each driven by independent magnetic systems and voice coils, allowing for multi-channel audio input and improved sound reproduction through a combination of central and outer cones for midrange, treble, and bass production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple groups of coils are wound into one voice coil to enable multi-channel signal input, then multi-channel audio input capability is achieved, but the weight of the voice coil increases and sensitivity decreases

Engineering Contradiction:
Improvemulti-channel audio input capabilityVSAvoidvoice coil weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent divides the single voice coil into multiple independent voice coils (first voice coil, second voice coil, third voice coil, etc.), each corresponding to a separate cone and capable of receiving independent audio signals. This segmentation eliminates the need to wind multiple groups of coils into one heavy voice coil, as each voice coil can be optimized for its specific function with appropriate wire gauge and turn count, significantly reducing the weight of each individual voice coil while maintaining multi-channel capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-dimensional approach (one voice coil handling all channels) to a multi-dimensional arrangement where multiple voice coils are spatially distributed around the magnet system. Each voice coil is positioned to drive a specific cone in a particular direction, creating a three-dimensional sound field. This dimensional distribution allows each voice coil to be lighter while collectively providing multi-channel audio output.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single voice coil is combined with a cone to form a vibration system, then the structure is simple, but there is a high requirement for the rigidity of the cone material

Engineering Contradiction:
Improvevibration system structureVSAvoidcone material rigidity requirement
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent segments the vibration system into multiple independent units, each consisting of a voice coil and a cone. By distributing the acoustic workload across multiple cones rather than requiring one large, rigid cone to handle all frequencies and directions, each individual cone can be made from materials with lower rigidity requirements. The segmented approach allows each cone-voice coil unit to be optimized independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple cone-voice coil units around a central magnet system to form an integrated loudspeaker assembly. The cones are arranged in different orientations (front, rear, side-firing) and work together to produce omnidirectional sound. This merging of multiple flexible, low-rigidity cones creates a system that collectively achieves the acoustic performance previously requiring a single rigid cone.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple magnetic driving systems are used to drive multiple voice coils, then multi-channel signal input is enabled, but the sound reproduction clarity needs to be improved

Engineering Contradiction:
Improvemulti-channel signal inputVSAvoidsound reproduction clarity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies local quality by assigning different functional characteristics to different parts of the system. Each voice coil is optimized for its specific frequency range and directional output (e.g., tweeter voice coils for high frequencies, woofer voice coils for low frequencies). Each cone is designed with specific acoustic properties for its intended radiation pattern. This localized optimization of quality parameters across different segments of the system enables clear multi-channel sound reproduction with distinct frequency and spatial characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes mechanical vibration principles by designing each cone-voice coil-magnet system to resonate at specific frequencies optimized for its intended audio range. The cones are shaped and dimensioned to create favorable vibration patterns for their specific functions (omnidirectional radiation, directional projection, bass response). By tuning the mechanical vibration characteristics of each independent unit, the system achieves clear sound reproduction across multiple channels with minimal interference between frequency bands.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances sound reproduction clarity and sensitivity by utilizing multiple cones and voice coils for multi-channel audio input, reducing distortion and expanding frequency bandwidth and directivity.

Implementation Method 1

a central magnetic driving system for driving the central voice coil, and each outer driving mechanism respectively comprises an outer voice coil connected to the outer cone, and an outer magnetic driving system for driving the outer voice coil

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

the central cone is driven by the central driving mechanism to vibrate and sound, each of the outer cones is respectively driven by one outer driving mechanism to vibrate and sound

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12520084B2Multi-cone small speaker
Publication Date: 2026.01.06 SUZHOU SONAVOX ELECTRONICS CO LTD
  • US12520084B2 patent drawing
  • US12520084B2 patent drawing
  • US12520084B2 patent drawing

AI summary

Disclosed is a multi-cone small loudspeaker, including a cone assembly. The cone assembly includes a central cone and a plurality of outer cones, and the plurality of outer cones are successively arranged in a circumferential direction of the central cone. The central cone is driven by a central driving mechanism to vibrate and sound, each of the plurality of outer cones is respectively driven by one outer driving mechanism to vibrate and sound. The central driving mechanism includes a central voice coil connected to the central cone, and a central magnetic driving system for driving the central voice coil. Each outer driving mechanism includes an outer voice coil connected to one of the plurality of corresponding outer cones, and an outer magnetic driving system for driving the outer voice coil.