Multi-Contact Connector Assembly for Stable Lock-Free Fitting

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Solution Overview

Problem

Conventional connector assemblies for wearable devices and garments require complex structures with locking mechanisms to maintain a stable fitting state, leading to increased complexity.

Innovation Solution

A connector assembly design that utilizes a first connector with a retention projection and a second connector with a projection accommodating portion, featuring multiple contacting points to ensure stable fitting without a dedicated locking mechanism, allowing for electrical connection through aligned contacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a locking mechanism is added to prevent the module-side connector from coming off, then the fitting stability is improved, but the connector structure becomes complex

Engineering Contradiction:
Improvefitting stabilityVSAvoidconnector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connector is divided into functional elements (retention projection, contacting portions, accommodation recess) that work independently but cooperatively. The retention projection segments the locking function from the contacting function, allowing each to be optimized separately while maintaining overall simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention projection automatically engages with the accommodation recess through elastic deformation when connectors are mated, creating a self-locking mechanism that requires no additional locking components. The elastic material itself provides both the retention force and the structural support.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12542391B2Connector assembly
Publication Date: 2026.02.03 JAPAN AVIATION ELECTRONICS IND LTD
  • US12542391B2 patent drawing
  • US12542391B2 patent drawing
  • US12542391B2 patent drawing

AI summary

A connector assembly includes a first connector and a second connector, the first connector having a first contacting portion disposed on a lateral surface of a retention projection, a second contacting portion disposed on a lateral surface of the retention projection opposite to the lateral surface having the first contacting portion thereon at a position closer to a base portion of the retention projection than the first contacting portion is, and a third contacting portion disposed on the first exposed surface at a position away from the lateral surface, having the first contacting portion thereon, of the retention projection in an opposite direction from the second contacting portion.