Multi-Cylinder Engine Central Intake Valve Combustion

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Solution Overview

Problem

Existing single-cylinder internal combustion engines used in outdoor power equipment face limitations in performance and efficiency, particularly in terms of power output and combustion uniformity, due to their design and configuration.

Innovation Solution

A multiple cylinder internal combustion engine design featuring two cylinders with a centrally positioned intake valve and offset exhaust valve, coupled with a crankshaft oriented vertically, enhances fuel-air mixture mixing and distribution, leading to improved power generation and thermal efficiency through optimized valve actuation and combustion chamber configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single-cylinder engine design is used, then the engine structure is simple and cost-effective, but the power output and combustion uniformity are limited

Engineering Contradiction:
Improveengine structure simplicityVSAvoidpower output
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The engine is divided into multiple cylinders (first cylinder and second cylinder) with separate combustion chambers, allowing each cylinder to contribute to power output. This segmentation enables the engine to generate more power while maintaining a relatively simple structure by using identical or similar cylinder designs that can be manufactured using the same processes.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If a single-cylinder engine design is used, then the engine structure is simple, but the combustion uniformity is limited

Engineering Contradiction:
Improveengine structure simplicityVSAvoidcombustion uniformity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

By segmenting the combustion process across multiple cylinders with shared combustion chamber features, the engine achieves more uniform overall combustion. Each cylinder undergoes the same combustion cycle, and the shared combustion chamber design ensures consistent combustion characteristics across all cylinders, leading to uniform power delivery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The combustion chamber is merged and shared between multiple cylinders, allowing uniform fuel-air mixture distribution and combustion characteristics to be achieved across all cylinders. This merging of the combustion chamber space enables consistent combustion uniformity while maintaining structural simplicity.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If multiple cylinders are used, then power output and combustion uniformity are improved, but the device complexity increases

Engineering Contradiction:
Improvepower outputVSAvoidengine structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Multiple cylinders share a common combustion chamber and valve system, reducing the number of separate components needed. The intake valve and exhaust valve are shared among all cylinders, and the combustion chamber serves multiple cylinders, thereby reducing overall device complexity despite having multiple cylinders for increased power output.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The combustion chamber and valve system perform multiple functions by serving all cylinders. A single intake valve supplies fuel-air mixture to all cylinders, and a single exhaust valve collects exhaust from all cylinders, making these components universal rather than dedicated to individual cylinders, thus reducing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If a centrally positioned intake valve is used, then fuel-air mixture mixing and distribution are improved, but the valve actuation mechanism becomes more complex

Engineering Contradiction:
Improvefuel-air mixture uniformityVSAvoidvalve actuation complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The valve actuation mechanisms for multiple cylinders are merged into a single system. A single intake valve and single exhaust valve are actuated by shared rocker arms and cam lobes, reducing the complexity of the actuation mechanism while maintaining centralized positioning for optimal fuel-air mixture distribution across all cylinders.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The engine achieves more uniform power production, complete combustion, and increased efficiency by ensuring a more uniform fuel-air mixture distribution and enhanced mixing within the combustion chamber, thereby improving overall engine performance.

Implementation Method 1

An ignition source may be at least partially disposed within the combustion chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

The ignition source may include a spark plug

Methodology Applied
Scientific EffectSpark ignition: Electric Spark

Implementation Method 3

A crankshaft may be coupled with the first piston and the second piston for rotational motion associated with reciprocating movement of at least one of the first piston and the second piston

Methodology Applied
Scientific EffectReciprocating to rotational motion conversion: Crankshaft

Data Source

PatentUS11873754B2Multiple cylinder engine
Publication Date: 2024.01.16 IMPACT CONSULTING AND ENGINEERING LLC
  • US11873754B2 patent drawing
  • US11873754B2 patent drawing
  • US11873754B2 patent drawing

AI summary

An internal combustion engine may include a first piston reciprocatingly disposed in a first cylinder, and a second piston reciprocatingly disposed in a second cylinder. A crankshaft may be coupled with the first piston and the second piston for rotational motion associated with reciprocating movement of at least one of the first piston and the second piston. A combustion chamber may be fluidly coupled with the first cylinder and the second cylinder. An intake valve may provide selective fluid communication between an intake system and the combustion chamber. The intake valve may be generally centrally disposed relative to the first cylinder and the second cylinder. An exhaust valve may provide selective fluid communication between an exhaust system and the combustion chamber. An ignition source may be at least partially disposed within the combustion chamber.