Multi-Diaphragm Speaker with Shared Voice Coil

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Solution Overview

Problem

Conventional speakers face limitations in producing a wide range of frequencies due to the physical size of diaphragms, leading to inefficiencies in sound reproduction and increased size and weight, with prior art solutions either requiring multiple separate speakers or occupying excessive space.

Innovation Solution

A speaker design utilizing multiple diaphragms of varying sizes and shapes, coupled to a shared voice coil and bar magnets, allowing for efficient production of multiple frequency ranges while maintaining an ultra-thin form factor and improved directional control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separate speakers are used to cover different frequency ranges, then the frequency range coverage is improved, but the device complexity and size increase

Engineering Contradiction:
Improvefrequency range coverageVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple diaphragms of different sizes onto a single voice coil assembly, merging multiple frequency-range-producing elements into one integrated unit. This allows the speaker to cover multiple frequency ranges (bass, mid-range, treble) without requiring separate speaker units, thereby reducing overall device complexity while maintaining broad frequency coverage

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single voice coil assembly serves multiple functions by driving diaphragms of different sizes simultaneously. The same electromagnetic actuator produces acoustic output across multiple frequency ranges, making the system multi-functional and eliminating the need for separate dedicated speakers for different frequency bands

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple separate speakers are used to cover different frequency ranges, then the frequency range coverage is improved, but the weight increases

Engineering Contradiction:
Improvefrequency range coverageVSAvoidspeaker weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

By merging multiple diaphragms onto a single voice coil assembly, the patent eliminates the weight of multiple separate speaker units. The combined structure shares common components (voice coil, magnetic assembly, housing), significantly reducing total weight while maintaining the ability to reproduce multiple frequency ranges

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single voice coil and magnetic structure are shared, then the device complexity is reduced, but the ability to independently control multiple diaphragms is limited

Engineering Contradiction:
Improvestructure simplicityVSAvoidindependent control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adapts to different frequency ranges by utilizing the natural resonant characteristics of diaphragms with different sizes. The single voice coil delivers a full-range signal, and each diaphragm naturally responds to the frequency range it is optimized for, creating effective independent control without requiring separate electromagnetic actuators

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-diaphragm speaker achieves efficient sound reproduction across a broad frequency range with reduced size and weight, enhancing sound pressure levels and allowing for ultra-thin, lightweight designs suitable for compact applications.

Implementation Method 1

Each configuration of coil-shaped conductor is located between bar magnets and translates a received electric signal into the kinetic energy that vibrates one or more diaphragms

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Implementation Method 2

the kinetic energy that vibrates one or more diaphragms, where each diaphragm, if sized differently, is better suited to produce sound within a different range of frequencies

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentUS11595750B2Multi-range speaker containing multiple diaphragms
Publication Date: 2023.02.28 RESONADO INC
  • US11595750B2 patent drawing
  • US11595750B2 patent drawing
  • US11595750B2 patent drawing

AI summary

Embodiments are disclosed of a speaker capable of producing multi-frequency-range sound using bar magnets, multiple diaphragms, and a shared planar voice coil. The planar voice coil is located between the bar magnets and translates a received electric signal into the kinetic energy that vibrates the diaphragms, thus reproducing multi-frequency range sound. In some embodiments, the speaker generates bi-directional sound.