Multi-Die Interconnect Bridge for Bandwidth and Footprint

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Solution Overview

Problem

Next-generation data centers and IoT devices face challenges in meeting demands for increased bandwidth, flexibility, power efficiency, and reduced footprint due to limitations in conventional semiconductor packaging, such as chip-to-chip bandwidth limitations and power consumption issues with traditional printed circuit boards.

Innovation Solution

The use of a multi-die interconnect bridge within a semiconductor package substrate to conductively couple multiple semiconductor dies, allowing direct communication between dies without passing through intervening dies, reducing the package footprint and improving signal quality and power efficiency, while enabling the integration of dies with different architectures and technologies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional components are packed on a standard printed circuit board to address varied demands, then functionality is improved, but chip-to-chip bandwidth is limited due to interconnect density

Engineering Contradiction:
ImprovefunctionalityVSAvoidchip-to-chip bandwidth
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent transitions from planar PCB routing to three-dimensional vertical stacking with through-silicon vias, enabling high-speed interconnects that pass through the substrate depth dimension. This allows multiple dies to communicate at high bandwidth without increasing lateral footprint, resolving the contradiction between functionality and chip-to-chip bandwidth.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested architecture where multiple semiconductor dies are stacked vertically within a compact package, with through-silicon vias penetrating through intermediate dies to establish direct interconnects. This nesting approach enables high functionality within a small footprint while maintaining high bandwidth through vertical routing paths.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If additional components are packed on a standard printed circuit board to address varied demands, then functionality is improved, but power consumption increases due to long distance traces between chips

Engineering Contradiction:
ImprovefunctionalityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by stationary object

Solution Approach 1:

The patent replaces long lateral traces on PCBs with short vertical interconnects through the substrate. By routing signals through the depth dimension via through-silicon vias, the physical distance between functional components is dramatically reduced, lowering power consumption while maintaining enhanced functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The nested die stacking architecture places functional components in close vertical proximity, minimizing trace lengths and reducing power loss. This compact three-dimensional arrangement enables high functionality with low power consumption by eliminating the need for long-distance signal routing.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If additional components are packed on a standard printed circuit board to address varied demands, then functionality is improved, but physical size of printed circuit boards increases to accommodate the chips

Engineering Contradiction:
ImprovefunctionalityVSAvoidphysical size of printed circuit board
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent exploits the vertical dimension by stacking multiple dies and routing interconnects through the substrate depth. This three-dimensional approach packs high functionality into a small lateral footprint, as the increased functionality is achieved through vertical stacking rather than lateral expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The nested architecture embeds multiple functional dies within a compact package volume, with through-silicon vias providing direct interconnects through the stack. This enables high functionality in a minimal footprint by nesting components vertically rather than arranging them laterally on a large PCB.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Speed

If monolithic integration of system components is used to provide a potential solution, then bandwidth and power efficiency are improved, but integration of system components evolving at different rates is not permitted

Engineering Contradiction:
ImprovebandwidthVSAvoidintegration of components with different technologies
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent segments the system into separate semiconductor dies that can be independently designed, fabricated, and optimized for different technologies and process nodes. These segmented dies are then integrated through the substrate using through-silicon vias, enabling high bandwidth while accommodating components that evolve at different rates.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The substrate with through-silicon vias acts as an intermediary platform that connects independently optimized semiconductor dies. This mediator enables heterogeneous integration of components with different technologies and evolution rates while maintaining high bandwidth through direct vertical interconnects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances bandwidth, power efficiency, and flexibility by minimizing the package footprint, reducing the need for through-silicon vias, and allowing for the integration of mixed architecture dies, thereby addressing the limitations of traditional packaging solutions.

Implementation Method 1

a multi-die interconnect bridge within a semiconductor package substrate to conductively couple multiple semiconductor dies

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20230138386A1Bridge hub tiling architecture
Publication Date: 2023.05.04 INTEL CORP
  • US20230138386A1 patent drawing
  • US20230138386A1 patent drawing
  • US20230138386A1 patent drawing

AI summary

Systems and methods of conductively coupling at least three semiconductor dies included in a semiconductor package using a multi-die interconnect bridge that is embedded, disposed, or otherwise integrated into the semiconductor package substrate are provided. The multi-die interconnect bridge is a passive device that includes passive electronic components such as conductors, resistors, capacitors and inductors. The multi-die interconnect bridge communicably couples each of the semiconductor dies included in the at least three semiconductor dies to each of at least some of the remaining at least three semiconductor dies. The multi-die interconnect bridge occupies a first area on the surface of the semiconductor package substrate. The smallest of the at least three semiconductor dies coupled to the multi-die interconnect bridge 120 occupies a second area on the surface of the semiconductor package substrate, where the second area is greater than the first area.