Multi-Directional Illumination System for Material Recognition

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Solution Overview

Problem

Existing material recognition methods are costly and complex, making it difficult to accurately determine the material of objects, especially with limitations in determining various materials and reliability issues.

Innovation Solution

An illumination system with multi-directional incident lights and a processing part that acquires and analyzes the intensity distributions of reflection lights to determine the material of a measurement target, using parameters such as area and reflection angles from both specular and diffuse reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If internal structure analysis method is used to recognize material, then measurement precision is improved, but device complexity and manufacturing cost increase significantly

Engineering Contradiction:
Improvematerial recognition accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex internal structure analysis methods with an optical measurement system that uses incident light and reflection light detection. Instead of requiring invasive internal examination, the system uses optical properties (reflection characteristics) to determine material composition, thereby reducing device complexity while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary optical measurement process between the object and material determination. By measuring reflection light characteristics as an intermediary parameter, the system indirectly determines material composition without directly analyzing internal structure, simplifying the overall system while preserving accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If internal structure analysis method is used to recognize material, then measurement precision is improved, but manufacturing cost increases greatly

Engineering Contradiction:
Improvematerial recognition accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs relatively simple and inexpensive optical components (light sources, detectors, lenses) instead of expensive internal structure analysis equipment. These components can be manufactured at lower cost and are easier to produce, thereby reducing manufacturing cost while maintaining adequate measurement precision for material recognition.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes expensive mechanical/internal structure analysis systems with an optical measurement system that uses readily available optical components. This substitution dramatically reduces manufacturing cost while preserving the ability to accurately determine material composition through reflection characteristics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If multi-directional incident lights are used to illuminate measurement target, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvematerial determination accuracyVSAvoidillumination system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the illumination system into multiple independent light sources positioned at different locations, each providing incident light from a specific direction. This segmentation allows the system to achieve multi-directional illumination with simple, modular components rather than requiring a single complex illumination device, thereby improving measurement precision while controlling device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and accurate material recognition at a lower cost compared to conventional systems, with improved precision and compact system design, allowing for convenient and precise determination of materials.

Implementation Method 1

The light-receiving part receives single-directional reflection lights reflected by the measurement target according to the multi-directional incident lights provided by the light-providing part

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10451547B2Illumination system for recognizing material and method of recognizing material using the same
Publication Date: 2019.10.22 DEEDIIM SENSORS INC
  • US10451547B2 patent drawing
  • US10451547B2 patent drawing
  • US10451547B2 patent drawing

AI summary

An illumination system includes a measurement stage on which a measurement target is located, a light-providing part having illumination sections providing multi-directional incident lights to the measurement target, a light-receiving part receiving single-directional reflection lights reflected by the measurement target according to the multi-directional incident lights, and a processing part that performs acquiring a first distribution of intensities the single-directional reflection lights with respect to the multi-directional incident lights, acquiring, from the first distribution, a second distribution of intensities of multi-directional reflections lights with respect to a single-directional incident light, and determining material of the measurement target based on parameters of the second distribution. A method of recognizing material using the illumination system and a computer readable non-transitory recording medium recording a program embodying the method are provided.