Multi-Directional Valve for Multi-Evaporator Refrigerant Flow Control

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Solution Overview

Problem

Conventional refrigerating appliances require multiple components and complex configurations to manage refrigerant flow efficiently across multiple evaporators, leading to inefficiencies and increased complexity.

Innovation Solution

A multi-directional valve system that selectively delivers thermal exchange media to multiple evaporators, including a freezer, refrigerator, and pantry evaporators, allowing for efficient operation with a single compressor and condenser, and a method for operating the appliance that adjusts refrigerant flow based on selected cooling modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple evaporators are used for multiple refrigerating functions, then the versatility and cooling capacity are improved, but the device complexity and component quantity increase

Engineering Contradiction:
Improverefrigerating functionsVSAvoidcomponent configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single multi-position valve is designed to direct refrigerant to multiple evaporators (freezer, refrigerator, pantry) based on different valve positions, allowing one component to perform multiple functions that would traditionally require separate components and control mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple refrigerant flow paths that would traditionally require separate pumps, check valves, and control components are merged into a single integrated valve system, reducing the total number of components while maintaining the ability to serve multiple evaporators

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If separate pumps and check valves are used for each evaporator, then the refrigerant flow control is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improverefrigerant flow controlVSAvoidcomponent quantity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The multi-position valve serves multiple control functions simultaneously - it acts as a flow director, a valve, and a control mechanism for all evaporators through a single component, replacing what would traditionally require multiple separate pumps and check valves

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The complex system of multiple pumps and check valves is extracted and replaced by a single integrated valve mechanism, removing unnecessary components while retaining the essential refrigerant flow control functionality

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If all thermal exchange media passes through the freezer evaporator, then the compressor efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvecompressor efficiencyVSAvoidrefrigerant path configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses periodic valve positioning to control the refrigerant flow path, where the valve is positioned to direct all media through the freezer evaporator during specific operating cycles to maximize compressor efficiency, and can be adjusted to different positions when other evaporators need service

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient cooling across multiple compartments with reduced complexity, eliminating the need for separate pumps and check valves, and optimizing the refrigerant cycle by ensuring all media passes through the freezer evaporator before return, enhancing compressor efficiency and cooling capacity.

Implementation Method 1

A multi-directional outlet valve selectively delivers the thermal exchange media to the freezer evaporator, wherein the multi-directional outlet valve also selectively delivers the thermal exchange media to at least one secondary evaporator

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

a refrigerant line having a compressor and a condenser

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

A thermal exchange media is delivered from the condenser and through the refrigerant line

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10823479B2Multi-evaporator appliance having a multi-directional valve for delivering refrigerant to the evaporators
Publication Date: 2020.11.03 WHIRLPOOL CORP
  • US10823479B2 patent drawing
  • US10823479B2 patent drawing
  • US10823479B2 patent drawing

AI summary

A refrigerating appliance includes a refrigerant line having a compressor and a condenser. A thermal exchange media is delivered from the condenser and through the refrigerant line to at least a freezer evaporator of a plurality of evaporators, wherein the thermal exchange media leaving the freezer evaporator defines spent media that is returned to the compressor. A multi-directional outlet valve selectively delivers the thermal exchange media to the freezer evaporator, wherein the multi-directional outlet valve also selectively delivers the thermal exchange media to at least one secondary evaporator of the plurality of evaporators to define a partially-spent media that is delivered to the freezer evaporator.