Multi-DoF Electromagnetic Machine Control for Compact UAV Actuation

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Solution Overview

Problem

Current motion control systems for multi-degree-of-freedom (DoF) applications are large, cumbersome, and inefficient, making them unsuitable for small platforms like mini- or micro-UAVs and micro-satellites, and existing solutions like the Global Pointing Actuator cannot achieve three DoF motion.

Innovation Solution

A multi-degree-of-freedom electromagnetic machine with a stator and armature, featuring three stator conductors following different trajectories that form a surface, and a control system that supplies direct current to generate magnetic fields for controlled rotation about perpendicular axes, allowing for efficient three DoF motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate motors or actuators are used for each degree of freedom, then motion control in multiple DoF is achieved, but the system becomes large and cumbersome

Engineering Contradiction:
Improvemulti-degree-of-freedom motion control capabilityVSAvoidsystem size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent merges multiple actuation functions into a single electromagnetic machine by configuring three stator conductors along different trajectories (latitude, longitude, and spiral) that can independently control motion in three degrees of freedom. This eliminates the need for separate motors for each DoF, directly resolving the contradiction between multi-DoF capability and system size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electromagnetic machine is designed with universal functionality to perform multiple motion control tasks simultaneously. The three stator conductors can be independently controlled to achieve pitch, roll, and yaw motions, making a single device capable of what previously required multiple specialized actuators.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional multi-motor systems are used, then multi-DoF motion is achieved, but the system becomes inefficient

Engineering Contradiction:
Improvemulti-degree-of-freedom motion controlVSAvoidsystem efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

By combining multiple actuation functions into one electromagnetic machine with shared components (armature, magnetic circuit, control electronics), the system reduces redundancy and improves efficiency. The single integrated design eliminates the inefficiencies inherent in multiple separate motor systems while maintaining full multi-DoF capability.

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If the Global Pointing Actuator with latitude and longitude coils is used, then two DoF motion is achieved, but three DoF motion cannot be accomplished

Engineering Contradiction:
Improvearmature displacement capabilityVSAvoiddegrees of freedom
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The stator is segmented into three distinct conductor paths (latitude, longitude, and spiral trajectories) that can be independently controlled. This segmentation allows each conductor to contribute to a specific degree of freedom while working together as an integrated system, enabling three DoF motion where previous designs only achieved two.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent adds a third dimensional component to the traditional two-coil spherical actuator by introducing a spiral trajectory conductor. This additional dimensional element (the spiral path wrapping around the sphere) provides the extra degree of freedom needed to achieve three-axis control, transforming a 2-DoF system into a 3-DoF system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, efficient, and simultaneous control of three degrees of freedom, reducing the size and complexity of motion systems, making them suitable for smaller platforms while maintaining high precision and accuracy.

Implementation Method 1

supply DC to one or more of the armature coils, to thereby generate one or more magnetic fields that interact with the stator conductors and vary an orientation of the one or more magnetic fields relative to the stator conductors, to thereby generate desired rotation of the armature, relative to the stator, about one or more perpendicular axes

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Induction

Data Source

PatentUS10110108B2Three degree-of-freedom electromagnetic machine control system and method
Publication Date: 2018.10.23 HONEYWELL INTERNATIONAL INC
  • US10110108B2 patent drawing
  • US10110108B2 patent drawing
  • US10110108B2 patent drawing

AI summary

A multi-degree-of-freedom electromagnetic machine includes a stator, an armature, and a control. The stator includes a first, second, and third stator conductors that follow first, second, and third trajectories that are all different, and that together form a general shape of a surface. The armature is disposed adjacent to, and is movable relative to, the stator, and includes a plurality of spaced-apart armature coils. Each armature coil is configured, upon being electrically energized, to generate a magnetic field. The control is coupled to the first, second, and third stator conductors, and to the armature coils and is configured to: (i) supply DC to the stator conductors, and (ii) supply DC to one or more of the armature coils, to thereby generate one or more magnetic fields that interact with the stator conductors and vary an orientation of the one or more magnetic fields relative to the stator conductors.