Multi-Drive Aircraft Propulsion With Hybrid Engine Backup

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Solution Overview

Problem

Existing aircraft propulsion systems with gas turbine engines and electric motors lack efficient redundancy and power management, leading to potential power loss during engine failures.

Innovation Solution

A propulsion system with integrated electric machines and thermal engines, featuring a clutch and fuse link mechanism, allows for seamless power transfer and backup operation, enabling hybrid power operation and efficient redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional gas turbine engines are used without hybrid electric backup, then the propulsion system is simpler, but the reliability deteriorates due to lack of redundancy during engine failures

Engineering Contradiction:
Improvesystem reliabilityVSAvoidpropulsion system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The propulsion system is segmented into independent drive units, each with its own electric machine and thermal engine. This segmentation allows one drive unit to fail while the other continues to provide power, thereby improving reliability without requiring a completely complex integrated system. Each segment can operate independently or in combination with the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameters of the drive units based on flight conditions. During normal operation, both thermal engines and electric machines may contribute power. During engine failure, the system transitions to using only the electric machine or the remaining thermal engine, adapting the power configuration to maintain reliability while managing complexity.

Inventive Principle:
Principle #35Parameter changes

2Power

If larger gas turbine engines are used to provide sufficient power, then the power availability is improved, but the weight increases

Engineering Contradiction:
Improvepower availabilityVSAvoidengine weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The system merges thermal engine power with electric machine power in a hybrid configuration. By combining these two power sources, the aircraft can achieve the necessary total power output without requiring a single oversized thermal engine, thereby reducing the weight of moving objects while maintaining power availability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The propulsion system dynamically adjusts the contribution of each power source based on operational requirements. During takeoff and high-power需求的 phases, both thermal engines and electric machines can operate together to provide maximum power. During cruise or lower power phases, the system can rely more on the electric machines or reduce thermal engine operation, optimizing the weight-power balance dynamically.

Inventive Principle:
Principle #15Dynamics

3Reliability

If redundant backup systems are added to the propulsion system, then the reliability during engine failure is improved, but the device complexity increases

Engineering Contradiction:
Improvebackup power reliabilityVSAvoidpropulsion system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electric machines serve multiple functions: they act as motors during normal operation to supplement thermal engine power, and they serve as backup power sources during thermal engine failure. This multi-functionality provides reliability without requiring separate dedicated backup systems, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own electric machines and power storage components to provide backup power during engine failure, rather than requiring external or additional specialized backup systems. The hybrid electric components serve their primary function while also providing redundancy, allowing the system to be self-sufficient and reducing overall complexity.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If hybrid electric propulsion with multiple drive units is implemented, then the power management flexibility is improved, but the device complexity increases

Engineering Contradiction:
Improvepower distribution flexibilityVSAvoidpropulsion system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system dynamically adjusts the power distribution between multiple drive units based on real-time operational conditions, aircraft performance requirements, and component status. This dynamic control provides flexible power management for various flight phases while using automated control logic to manage the complexity of coordinating multiple independent drive units.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances system reliability by providing backup power during engine failures, reduces weight and cost through downsizing engines, and optimizes power distribution for various flight conditions.

Implementation Method 1

an electric machine (54) selectively configurable as an electric motor and/or an electric generator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a thermal engine (56) configured to rotate a rotating assembly (58) within the thermal engine

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP4328139B1Multi-drive unit propulsion system for an aircraft
Publication Date: 2025.10.08 PRATT & WHITNEY CANADA CORP
  • EP4328139B1 patent drawingFigure 1
  • EP4328139B1 patent drawingFigure 2
  • EP4328139B1 patent drawingFigure 3

AI summary

A system (20) is provided for an aircraft (22). This aircraft system (20) includes a propulsion system (26), and the propulsion system (26) includes a first thermal engine (56A), a second thermal engine (56B) and a first electric machine (54A). The propulsion system (20) is configured to operate the first thermal engine (56A) and the second thermal engine (56B), without operating the first electric machine (54A), during a first mode of operation to provide aircraft (22) thrust. The propulsion system (26) is configured to operate the first electric machine (54A) and the second thermal engine (56B), without operating the first thermal engine, during a second mode of operation to provide the aircraft thrust.