Multi-Drive Mounting Frame for 3.5-Inch Bay Density

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Solution Overview

Problem

The 3.5-inch form-factor drive bays in cloud data storage systems are limited by their size, preventing the accommodation of higher density 2.5-inch form-factor drives, which are smaller and offer greater capacity, resulting in suboptimal data storage density and complex drive replacement processes.

Innovation Solution

A data storage system with a support frame conforming to the 3.5-inch form-factor specification that accommodates multiple 2.5-inch form-factor drives, each with a removal tab and flexible electrical connectors that allow for easy removal and replacement without powering down the system, enabling increased storage capacity within the same form-factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If 3.5-inch form-factor drive bays are used in cloud data storage systems, then compatibility with standardized rack frames is achieved, but data storage density is limited because only single drives can be accommodated per bay

Engineering Contradiction:
Improvecompatibility with standardized rack framesVSAvoiddata storage density
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent divides a single 3.5-inch form-factor drive bay into multiple independent drive slots, allowing multiple 2.5-inch drives to be mounted simultaneously. The support frame segments the bay space to accommodate multiple drives while maintaining compatibility with standardized rack frames through the external mounting holes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent places multiple 2.5-inch drives inside the volume of a single 3.5-inch drive bay by mounting them on a support frame that fits within the bay. The smaller drives are nested within the larger form-factor envelope, maximizing space utilization.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If multiple 2.5-inch drives are mounted in a single 3.5-inch drive bay, then data storage density is increased, but drive replacement complexity increases due to multiple drives per bay

Engineering Contradiction:
Improvedata storage densityVSAvoiddrive replacement complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines multiple drive mounting functions into a single support frame assembly that fits within one drive bay. The frame integrates multiple mounting holes, electrical connections, and removal mechanisms, allowing all drives to be accessed and replaced through a unified interface rather than individual complex procedures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The removal tab mechanism allows drives to be easily removed and replaced without requiring specialized tools or complex disassembly procedures. The design enables operators to perform drive replacements independently and quickly, reducing the complexity of maintenance operations.

Inventive Principle:
Principle #25Self-service

3Strength

If traditional mechanical mounting methods are used for multiple drives per bay, then secure mounting is achieved, but drive replacement requires mechanical disassembly and power-downs

Engineering Contradiction:
Improvemounting securityVSAvoiddrive replacement ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent employs removable mounting mechanisms with removal tabs that allow drives to be easily detached and reattached. The mounting system transitions from a static, permanently fixed state to a dynamic, easily changeable state, enabling quick drive replacements without permanent mechanical fastening.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The removal tab extracts the drive from the mounting frame by providing a dedicated interface for removal forces. This separates the drive removal function from complex mechanical disassembly, allowing drives to be easily extracted through the tab without affecting other components or requiring system power-downs.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11259435B2Single-enclosure multi-drive data storage system
Publication Date: 2022.02.22 SUPER MICRO COMPUTER INC(US)
  • US11259435B2 patent drawing
  • US11259435B2 patent drawing
  • US11259435B2 patent drawing

AI summary

A system includes a support frame residing within a region conforming to a 3.5-inch form-factor disk drive specification, and a plurality of data storage drives, wherein each data storage drive resides entirely within the region. Each data storage drive conforms to a 2.5-inch form-factor disk drive specification, is mounted on the support frame via at least one external mounting hole that is positioned on a surface of the data storage drive in conformance with the 2.5-inch form-factor disk drive specification, is communicatively coupled to a backplane via an electrical connection device, and the electrical connection device includes a flexible electrical connector that, when coupled to a first end of the data storage drive, does not extend beyond the region, and has a removal tab through which a removal force is exerted to urge the data storage drive away from the support frame.