Multi-Drive EV Charging Circuit for Cross-Voltage V2V Power

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Solution Overview

Problem

Existing vehicle-to-vehicle (V2V) charging systems face limitations due to differences in battery voltage between vehicles, restricting charging options when immediate charging is not available.

Innovation Solution

A dual-drive system with a switching assembly and controller that utilizes existing components like inverters to create boost and buck converter circuits, allowing for voltage regulation and enabling charging across a wide range of voltages, including legacy and DC fast charging, by connecting electric motors and inverters in various configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a vehicle-to-vehicle charging system is implemented without voltage regulation, then charging can be provided between vehicles, but the charging is limited when battery voltages are different

Engineering Contradiction:
Improvecharging compatibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the existing drive system components (inverters, motors, converters) perform multiple functions by reconfiguring their connections through a switching assembly. The same hardware that propels the vehicle is reused for voltage regulation and charging, allowing the system to adapt to different voltage requirements without adding dedicated charging equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a dynamic switching assembly that can reconfigure the electrical connections between drive system components in real-time. This allows the system to dynamically adjust the circuit configuration (series/parallel connections of inverters and motors) to match the voltage requirements of the energy storage system being charged, enabling versatile voltage adaptation.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If dedicated voltage conversion equipment is added to enable charging across different voltages, then charging compatibility improves, but system complexity and cost increase

Engineering Contradiction:
Improvevoltage compatibilityVSAvoidequipment complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the existing drive system components (inverters, motors, converters) perform multiple functions by reconfiguring their connections through a switching assembly. The same hardware that propels the vehicle is reused for voltage regulation and charging, allowing the system to adapt to different voltage requirements without adding dedicated charging equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the charging function with the existing drive system by integrating the switching assembly that reconfigures connections between drive components. This consolidation eliminates the need for separate voltage conversion equipment, reducing overall system complexity while maintaining voltage adaptability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective V2V charging by regulating output voltage to match the requirements of the energy storage system, supporting a wide range of charging schemes without the need for additional converters, thus providing a cost-effective solution for vehicles with dissimilar voltage characteristics.

Implementation Method 1

control the conversion circuit to regulate an output voltage and supply power to an energy storage system

Methodology Applied
Scientific EffectElectrical energy conversion:

Data Source

PatentUS12151573B2Vehicle charging using a multi-drive system
Publication Date: 2024.11.26 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12151573B2 patent drawing
  • US12151573B2 patent drawing
  • US12151573B2 patent drawing

AI summary

A charging system of a vehicle includes a first conversion device of a first drive system of the vehicle, the first conversion device connected to a first electric motor. The system also includes a second conversion device of a second drive system of the vehicle, the second conversion device connected to a second electric motor. The first drive system and the second drive system are connected to a battery system of the vehicle. The system also includes a switching assembly including a plurality of switches configured to selectively connect the first electric motor and/or the second electric motor to a charge port of the vehicle, and a controller configured to control the switching assembly to define a conversion circuit that includes components of the first drive system and/or the second drive system, and control the conversion circuit to regulate an output voltage and supply power to an energy storage system.