Multi-evaporator appliance having a multi-directional valve for delivering refrigerant to the evaporators

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Solution Overview

Problem

Refrigerating appliances with multiple evaporators face inefficiencies in thermal energy distribution and management, as existing systems require separate compressors and complex valve configurations to manage different cooling modes, leading to increased complexity and potential for backflow and energy wastage.

Innovation Solution

A refrigerating appliance design utilizing a single compressor and condenser with a multi-directional outlet valve and inlet valve to efficiently distribute thermal exchange media across multiple evaporators, ensuring all media passes through a primary freezer evaporator before returning to the compressor, eliminating the need for separate pump-out operations and check valves, and allowing for adaptive cooling mode selection based on compartment temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate compressors and complex valve configurations are used to manage different cooling modes in multi-evaporator appliances, then cooling control for each compartment is improved, but device complexity increases

Engineering Contradiction:
Improvecooling controlVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple compressor outputs into a single refrigerant line that serves all evaporators (freezer, refrigerator, pantry). This merging approach eliminates the need for separate compressors while maintaining independent cooling control through a multi-position valve that directs refrigerant to different evaporators based on cooling mode requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single compressor and refrigerant line are designed to serve multiple functions by delivering refrigerant to different evaporators based on the cooling mode. The multi-position valve enables this universal system to adapt to various cooling scenarios (freezer-only, refrigerator-only, or both simultaneously) without requiring dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If complex valve configurations are used to manage thermal exchange media distribution, then cooling mode control is improved, but potential for backflow and energy wastage increases

Engineering Contradiction:
Improvecooling mode controlVSAvoidbackflow prevention
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent converts the potential harm of backflow into a beneficial feature by designing the refrigerant line to allow spent refrigerant from any evaporator to flow back through the freezer evaporator. This ensures complete phase change of the refrigerant and prevents backflow issues while maintaining energy efficiency, as the freezer evaporator acts as a final cooling stage for all refrigerant streams.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If multiple evaporators are served from a single compressor, then device complexity is reduced, but thermal energy distribution efficiency may worsen

Engineering Contradiction:
Improvedevice complexityVSAvoidthermal energy distribution efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent applies local quality by ensuring that each evaporator receives refrigerant with appropriate thermal characteristics for its specific cooling requirements. The multi-position valve directs refrigerant to different evaporators based on which compartments need cooling, and the freezer evaporator serves as a final cooling stage that optimizes thermal energy distribution by ensuring complete phase change of refrigerant before it returns to the compressor.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances energy efficiency by ensuring complete phase change of thermal media, reduces complexity by eliminating separate pump-out operations and check valves, and allows for adaptive cooling across multiple compartments, optimizing energy usage and reducing operational costs.

Implementation Method 1

A multi-directional outlet valve selectively delivers the thermal exchange media to the freezer evaporator, wherein the multi-directional outlet valve also selectively delivers the thermal exchange media to at least one secondary evaporator

Methodology Applied
Scientific EffectHeat absorption through phase change: Phase Change

Implementation Method 2

A refrigerating appliance includes a refrigerant line having a compressor and a condenser

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

A refrigerating appliance includes a refrigerant line having a compressor and a condenser. A thermal exchange media is delivered from the condenser

Methodology Applied
Scientific EffectHeat rejection through condensation: Condensation

Data Source

PatentUS10514194B2Multi-evaporator appliance having a multi-directional valve for delivering refrigerant to the evaporators
Publication Date: 2019.12.24 WHIRLPOOL CORP
  • US10514194B2 patent drawing
  • US10514194B2 patent drawing
  • US10514194B2 patent drawing

AI summary

A refrigerating appliance includes a refrigerant line having a compressor and a condenser. A thermal exchange media is delivered from the condenser and through the refrigerant line to at least a freezer evaporator of a plurality of evaporators, wherein the thermal exchange media leaving the freezer evaporator defines spent media that is returned to the compressor. A multi-directional outlet valve selectively delivers the thermal exchange media to the freezer evaporator, wherein the multi-directional outlet valve also selectively delivers the thermal exchange media to at least one secondary evaporator of the plurality of evaporators to define a partially-spent media that is delivered to the freezer evaporator.