Optically Detectable Markers with Multi-Face Cartridge Protection

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Solution Overview

Problem

Existing markers for surgical tracking are easily soiled, difficult to set up, and have limited viewing angles, leading to occlusion and usability issues.

Innovation Solution

The development of optically detectable markers comprising a mask unit with at least three faces and a cartridge insertable through these faces, secured by support units, which are optically detectable and can be secured using magnets, clips, or adhesives, with a light source to enhance visibility and alignment features for improved tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing markers are used for surgical tracking, then tracking functionality is provided, but the markers are easily soiled and have limited viewing angles

Engineering Contradiction:
Improvetracking functionalityVSAvoidsoiling and limited viewing angles
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The marker is divided into separate components: a mask unit with multiple faces and a cartridge containing the optically detectable surface. This segmentation allows the cartridge to be inserted into the mask unit, providing protection while maintaining tracking functionality across multiple viewing angles through the different faces of the mask unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge is inserted into the interior volume of the mask unit, with the optically detectable surface exposed through openings in the mask faces. This nested configuration protects the detectable surface from soiling while allowing optical detection through the mask structure from multiple angles.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If existing markers are used for surgical tracking, then tracking is enabled, but the markers are difficult to set up

Engineering Contradiction:
Improvetracking capabilityVSAvoidsetup difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By separating the marker into a mask unit and a cartridge, the setup process is simplified. The cartridge can be pre-prepared with the optically detectable surface and then easily inserted into the mask unit during setup, reducing the complexity of the overall setup procedure while maintaining full tracking capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge can be prepared in advance with the optically detectable surface before insertion into the mask unit. This preliminary preparation simplifies the final setup process, as the cartridge is ready to be inserted and secured without requiring complex assembly during the setup phase.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a mask unit with multiple faces and openings is used, then viewing angles are enhanced, but device complexity increases

Engineering Contradiction:
Improveviewing anglesVSAvoidmarker structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The complexity is managed by segmenting the marker into a mask unit with multiple faces and a separate cartridge. Each face of the mask unit can have openings configured to provide specific viewing angles, while the cartridge contains the optically detectable surface. This segmentation allows for optimized viewing angles without requiring the entire marker structure to be overly complex.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mask unit with multiple faces serves multiple functions: it provides structural support, defines multiple viewing angles through different faces, and contains openings that expose the optically detectable surface. The cartridge provides the optically detectable surface while being protectable from multiple directions. This multi-functionality reduces overall device complexity by combining several functions into unified components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides markers with enhanced viewing angles, ease of assembly, and improved tracking accuracy by ensuring the cartridge is securely positioned and visible from multiple angles, reducing occlusion and simplifying setup.

Implementation Method 1

a cartridge insertable into the interior volume of the mask unit through the aperture, a surface of the cartridge exposed through each of the at least one openings, the cartridge being optically detectable relative to the mask unit

Methodology Applied
Scientific EffectOptical detection: Reflection

Implementation Method 2

Securing devices, including any of a support unit, a clip, a magnet, an adhesive, etc., can secure a cartridge in a mask unit

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS20250302577A1Optically Detectable Markers for Tracking, and Methods for Manufacturing, Assembling, and Using the Same
Publication Date: 2025.10.02 INTELLIJOINT SURGICAL
  • US20250302577A1 patent drawing
  • US20250302577A1 patent drawing
  • US20250302577A1 patent drawing

AI summary

Provided are optically detectable markers for tracking, as well as related methods. A marker comprises a mask unit and a (removable) cartridge comprising an optically detectable surface exposed through at least three faces of the mask unit. Respective materials present a measurable contrast under optical detection conditions. An optical detectable surface can be detectable using IR and a contrasting surface is not. Faces can define openings to the cartridge. The cartridge can comprise a sheet of optically detectible material foldable to fit into the mask unit. A sheet can provide multiple connected cartridges. Securing devices including any of a support unit, a clip, a magnet, an adhesive, etc., can secure a cartridge in a mask unit. A marker, or maker kit, may comprise a plurality of mask units and cartridges connected via a marker body. Some of the mask units may be on different planes in such a marker.