Multi-Fan Speed Control to Avoid Noise and Vibration

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Solution Overview

Problem

Current fan speed management in information handling systems (IHS) leads to acoustical noise and vibration issues due to multiple fans operating at the same speed, resulting in suboptimal cooling and increased power consumption, which can cause hard drive malfunctions and other component failures.

Innovation Solution

A method and system for managing fan speeds in IHS, where a fan system controller adjusts the speeds of multiple fans to avoid critical ranges that cause noise and vibration, ensuring effective cooling while minimizing power consumption and acoustical issues by dynamically adjusting fan speeds to meet cooling demands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If multiple fans operate at the same speed to meet cooling requirements, then cooling effectiveness is improved, but acoustical noise increases due to homogeneous operation and beating effects

Engineering Contradiction:
Improvecooling effectivenessVSAvoidacoustical noise
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by assigning different operational characteristics to individual fans within the same system. Specifically, when the system fan speed request falls within a critical range, the controller causes at least one fan to operate at a first speed while another fan operates at a second speed, thereby creating local differentiation in fan operation to eliminate homogeneous beating effects and reduce acoustical noise while maintaining overall cooling effectiveness.

Inventive Principle:
Principle #3Local quality

2Temperature

If fan speed is increased to meet cooling requirements, then cooling effectiveness is improved, but power consumption increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting fan speeds based on the system fan speed request and critical range conditions. When the requested system fan speed falls within a critical range, the controller modifies individual fan speeds to operate outside the critical range while maintaining the required system cooling capacity, thereby avoiding excessive power consumption associated with uniformly high fan speeds.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fan speed is limited to avoid vibrations, then hard drive functionality is protected, but cooling effectiveness decreases and temperatures increase

Engineering Contradiction:
Improvehard drive functionalityVSAvoidcomponent temperatures
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies local quality by differentiating fan operation speeds to achieve system-level goals without compromising component protection. By causing fans to operate at different speeds rather than uniformly limiting all fan speeds, the system can maintain cooling effectiveness to protect hard drive functionality from excessive temperatures while avoiding the critical vibration ranges that would directly harm the hard drive.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces acoustical noise and vibrations, maintains optimal cooling performance, and conserves energy by adjusting fan speeds to avoid critical ranges, thereby enhancing the reliability and efficiency of IHS components.

Implementation Method 1

An IHS may include a fan or plurality of fans, such as a fan system, to address the cooling requirements of the system

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS20120224322A1Methods For Managing Fans Within Information Handling Systems
Publication Date: 2012.09.06 DELL PROD LP
  • US20120224322A1 patent drawing
  • US20120224322A1 patent drawing
  • US20120224322A1 patent drawing

AI summary

A method for managing a fan system in an information handling system (IHS) is disclosed. The method includes providing the fan system comprising a first fan and at least one subsequent fan, wherein the first fan is associated with a first fan speed, the at least one subsequent fan is associated with the at least one subsequent fan speed and the fan system is associated with a system fan speed. The method also includes generating a system fan speed request, adjusting the first fan speed to avoid a critical range when the system fan speed request falls within the critical range, and adjusting the system fan speed to meet the system fan speed request.