Multi-focus Ultrasound Probe with Lead Screw Actuation

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Solution Overview

Problem

Conventional ultrasound probes have a fixed focus depth, which limits their ability to effectively image or treat various tissue depths, leading to suboptimal image quality and treatment efficacy, especially in applications requiring adjustment for different patient types or procedures.

Innovation Solution

A multi-focus ultrasound probe system that allows for adjustable focus depth by mechanically shifting the transducer within the probe housing, utilizing mechanisms such as lead screws, nut capture features, and slider-crank systems to maintain acoustic coupling and enable 4D motion and focus change with a single actuator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the transducer focus depth is fixed, then the device structure is simple, but the adaptability to different tissue depths is limited

Engineering Contradiction:
Improvefocus depth adaptabilityVSAvoidpositioning mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic focus adjustment mechanism that allows the transducer to move between multiple fixed positions (first position and second position) along the acoustic axis. This positioning mechanism enables the focal point to be dynamically changed between different depths within the target, transforming a static focus system into a dynamic one that can adapt to different imaging and treatment requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the focus adjustment into discrete segmented positions rather than continuous adjustment. The transducer is positioned at specific predetermined locations (first position for first focal depth, second position for second focal depth), which simplifies the mechanism while providing adequate adaptability for different tissue depths. This segmentation approach balances complexity reduction with functional versatility.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the transducer is moved to adjust focus depth, then the focus adaptability is improved, but the acoustic coupling may be disrupted

Engineering Contradiction:
Improvefocus depth adjustmentVSAvoidacoustic coupling stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces fluid as an intermediary substance between the transducer and the target. This fluid maintains acoustic coupling during transducer movement, allowing the transducer to shift between different positions while the fluid continuously fills the space to ensure uninterrupted sound wave transmission. The fluid acts as a mediator that preserves acoustic contact despite mechanical displacement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs a self-adjusting fluid filling mechanism that automatically maintains acoustic coupling. As the transducer moves to different positions, the fluid self-adjusts to fill the changing space between the transducer and target, ensuring continuous acoustic contact without requiring external intervention or complex mechanical coupling mechanisms.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If multiple ultrasound probes are used for different focus depths, then the focus versatility is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvemulti-focus capabilityVSAvoidnumber of probes required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a single ultrasound probe that performs multiple functions by incorporating a positioning mechanism enabling the transducer to operate at multiple focal depths. This universal probe design eliminates the need for separate specialized probes for different depth requirements, consolidating multiple functions into one device while reducing overall system complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functionality of multiple fixed-focus probes into a single variable-focus probe. By combining the transducer with a positioning mechanism and fluid coupling system, the invention integrates what would otherwise require separate devices into one unified system that provides both shallow and deep focus capabilities through mechanical position adjustment.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved image quality and treatment efficacy by allowing flexible focus adjustment, enhancing the probe's versatility for both diagnostic and therapeutic applications, including catheter guidance procedures, by enabling optimal imaging and treatment at different tissue depths.

Implementation Method 1

a lead screw and a nut for the lead screw. The nut is engaged with the lead screw such that the nut and the lead screw can move relative to one another

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

The term ultrasound generally refers to cyclic sound pressure that has a frequency in a range that is higher than the upper limit of human hearing. A typical ultrasound frequency may include 1 to 20 megahertz.

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Implementation Method 3

a fluid contained within the enclosure, wherein the fluid fills space between the transducer and the probe face

Methodology Applied
Scientific EffectAcoustic coupling:

Data Source

PatentEP2422708B1Multi-focus ultrasound system
Publication Date: 2017.06.21 GENERAL ELECTRIC CO
  • EP2422708B1 patent drawingFigure 1
  • EP2422708B1 patent drawingFigure 2
  • EP2422708B1 patent drawingFigure 3

AI summary

A multi-focus probe (100) that includes a motor (250) communicatively coupled with a lead screw (254) and configured to turn the lead screw (254) about a lengthwise axis of the lead screw (254), wherein the lead screw (254) includes a length having threads. The probe (100) also includes a lead-screw nut (256) positioned about the lead screw (254) such that the lead-screw nut (256) engages the threads and such that the lead-screw nut (256) and the lead screw (254) can move relative to one another via the threads, a transducer (104) configured to move vertically with the lead screw (254), and an enclosure (106) surrounding the transducer (104), wherein the enclosure (106) includes a probe face (118) configured to hold fluid and engage a wave emission target such that waves from the transducer (104) can enter the target. Further, the probe (100) includes a capture feature (268) capable of engaging the lead-screw nut (256) such that the lead-screw nut (256) is vertically fixed relative to the probe face (118) and such that the lead screw (254) moves away from the probe face (118) when rotating within the lead-screw nut (256) in a first direction and moves toward the probe face (118) when rotating within the lead-screw nut (256) in a second direction opposite to the first direction while the lead-screw nut (256) is engaged by the capture feature (268).