Multi-Frequency Microwave Heating for Uniform Temperature Control

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Solution Overview

Problem

Conventional microwave ovens face challenges in achieving uniform heating, particularly for irregularly shaped objects like organs and foods, due to limitations in frequency range and cavity design, leading to hotspots and inefficient energy distribution.

Innovation Solution

The use of multiple frequency feeds and adjustable field elements within the microwave cavity allows for dynamic control of electromagnetic energy distribution, enabling uniform or non-uniform heating patterns based on the object's geometry and absorption characteristics, with real-time temperature monitoring and feedback to optimize heating efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional microwave ovens are used for heating, then heating speed is improved, but temperature uniformity deteriorates

Engineering Contradiction:
Improveheating speedVSAvoidtemperature uniformity
Core Design Contradiction:
SpeedVSTemperature

Solution Approach 1:

The microwave cavity is divided into multiple independently controllable feed regions, each capable of delivering microwave energy at different power levels and phases. This segmentation allows different zones of the food to be heated at different rates, preventing hotspots while maintaining overall heating speed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each feed element in the microwave cavity can be independently controlled to provide localized heating characteristics. By adjusting the power, phase, and frequency of individual feeds, the system creates non-uniform energy distribution that adapts to the local geometry and dielectric properties of the food, ensuring uniform temperature throughout.

Inventive Principle:
Principle #3Local quality

2Device complexity

If single frequency microwave heating is used, then device complexity is reduced, but heating uniformity for irregular shapes deteriorates

Engineering Contradiction:
Improvefrequency control complexityVSAvoidheating uniformity
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The microwave system dynamically adjusts the frequency, power, and phase of multiple feeds during the heating process. This dynamic control allows the system to adapt to changing dielectric properties of the food as it heats, maintaining uniform temperature distribution throughout the heating cycle.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple parameters simultaneously including frequency, power level, and phase angle of each feed element. By coordinating these parameter changes across multiple feeds, the system achieves uniform heating of irregularly shaped objects without requiring overly complex individual component design.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If multiple frequency feeds are used, then heating uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidfeed system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Multiple feed elements delivering different frequencies and phases are merged within a single microwave cavity system. The feeds are coordinated through a centralized control mechanism that synchronizes their operation, achieving uniform heating while managing complexity through integrated design rather than separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microwave feed system is designed with multi-functionality, where each feed element can operate across a range of frequencies and power levels. This universal design allows the same hardware to perform multiple heating functions, reducing the need for specialized components for each frequency band.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If conventional microwave heating is used, then energy efficiency is reduced due to hotspots, but implementing uniform heating increases energy distribution complexity

Engineering Contradiction:
Improveenergy efficiencyVSAvoidenergy distribution complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The microwave heating system incorporates feedback mechanisms that monitor temperature distribution and power consumption in real-time. This feedback information is used to dynamically adjust the power and phase of each feed element, optimizing energy distribution to eliminate hotspots and improve overall energy efficiency.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures that a wide range of food items, including irregularly shaped ones, can be heated uniformly, maintaining temperature consistency within narrow margins (e.g., 50°C) across the object, improving cooking and thawing efficiency while reducing hotspots and energy wastage.

Implementation Method 1

delivering a frequency sweep of electromagnetic energy into a cavity

Methodology Applied
Scientific EffectElectromagnetic radiation: Microwave Radiation

Implementation Method 2

electromagnetic energy is deposited uniformly in the object

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

adjustable field elements within the microwave cavity allows for dynamic control of electromagnetic energy distribution

Methodology Applied
Scientific EffectElectromagnetic field modulation: Electromagnetic Induction

Implementation Method 4

real-time temperature monitoring and feedback to optimize heating efficiency

Methodology Applied
Scientific EffectThermal feedback: Feedback

Data Source

PatentUS10492247B2Food preparation
Publication Date: 2019.11.26 JOLIET 2010 LTD
  • US10492247B2 patent drawing
  • US10492247B2 patent drawing
  • US10492247B2 patent drawing

AI summary

A heating profile of a microwave oven is modified using microwaves at a plurality of frequencies. A power of transmission to a cavity of the microwave oven of microwaves is defined at each of the plurality of frequencies. A duration is defined for which the microwaves are transmitted at each of the plurality of frequencies. For each of the plurality of frequencies, a proportion of power input to the cavity that is not output from the cavity is measured. The measured proportions am used to modify the power of transmission at each frequency, the duration of transmission at each frequency or both.