Multi-Fuel Engine Combustion Ratio Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current multi-fuel engine systems face challenges in optimizing fuel combustion ratios to minimize nitrogen oxide (NOx) and particulate matter (PM) emissions while balancing fuel costs and availability, especially in mobile assets that require efficient fuel management across varying terrains and locations.

Innovation Solution

A fuel controlling unit that determines and adjusts the fuel combustion ratio based on characteristic profiles, including location, terrain, and fuel costs, using a combination of sensors and a global positioning system to optimize fuel delivery and emission compliance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the fuel combustion ratio is adjusted to reduce NOx and PM emissions, then emission compliance is improved, but fuel cost optimization becomes more difficult

Engineering Contradiction:
ImproveNOx and PM emissionsVSAvoidfuel cost
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts the fuel combustion ratio in real-time based on varying operating conditions, location-based emission standards, and fuel price variations. The controller continuously optimizes the blend ratio of different fuels (e.g., diesel, natural gas, propane) to simultaneously meet emission requirements and minimize fuel costs, rather than using a fixed combustion ratio.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes multiple parameters including fuel type, fuel blend ratio, injection timing, and combustion temperature to achieve optimal emission control and cost efficiency. By varying these parameters based on location data, emission standards, and fuel pricing, the system finds the optimal balance between reducing NOx/PM emissions and minimizing fuel consumption.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a multi-fuel system is implemented to optimize fuel costs and emissions, then fuel efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system uses a universal fuel delivery and combustion control architecture that can handle multiple fuel types (diesel, natural gas, propane, and other alternative fuels) through a single integrated platform. The same engine hardware and control system accommodate different fuel blends, eliminating the need for separate systems for each fuel type and reducing overall system complexity despite the multi-fuel capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates sensors and controllers that continuously monitor fuel consumption, emission levels, and operating conditions, then feed this information back to adjust the fuel combustion ratio in real-time. This automated feedback loop optimizes fuel efficiency dynamically without requiring complex manual intervention or separate control systems for each fuel type.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If fuel delivery is optimized based on location and terrain profiles, then emission compliance is improved, but measurement and detection difficulty increases

Engineering Contradiction:
Improveemission complianceVSAvoidcharacteristic profile measurement
Core Design Contradiction:
Object-affected harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The system pre-determines characteristic profiles including terrain data, emission standards for different locations, and fuel price variations before actual operation occurs. By having this information ready in advance and using it to pre-calculate optimal fuel combustion ratios, the system simplifies real-time measurement requirements and ensures emission compliance without complex on-the-fly detection.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables reduced NOx and PM emissions while minimizing fuel costs by dynamically adjusting the fuel ratio, ensuring emission compliance and efficient fuel usage across different terrains and locations.

Implementation Method 1

A fuel delivery system may deliver the plurality of fuels to the at least one engine cylinder based on the fuel combustion ratio

Methodology Applied
Scientific EffectFluid flow control:

Implementation Method 2

compression-ignition engines operate by directly injecting a fuel (e.g., diesel fuel) into compressed air in one or more piston-cylinder assemblies, such that the heat of the compressed air ignites the fuel-air mixture

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

the heat of the compressed air ignites the fuel-air mixture

Methodology Applied
Scientific EffectCompression heating: Adiabatic Heating

Data Source

PatentUS11643986B2Multi-fuel system and method
Publication Date: 2023.05.09 TRANSPORTATION IP HOLDINGS LLC
  • US11643986B2 patent drawing
  • US11643986B2 patent drawing
  • US11643986B2 patent drawing

AI summary

A method provides for operating an engine configured to use a plurality of differing fuels. The method includes determining a fuel combustion ratio of the plurality of differing fuels associated with at least one engine cylinder of the engine based at least in part on one or more of a plurality of characteristic profiles. This maintains one or more of a plurality of actual values associated with usage of the plurality of differing fuels relative to defined corresponding threshold values. The fuel combustion ratio includes a ratio of the plurality of differing fuels to be delivered to the at least one engine cylinder. A fuel delivery system delivers the plurality of differing fuels to the at least one engine cylinder based on the fuel combustion ratio.