Multi-function mattress with MagLev suspension and elastic cushion module

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Solution Overview

Problem

Existing mattresses fail to provide effective body contour-fitting support and comfort at an affordable cost, with many designs either being complex or lacking in innovative features like magnetic massage and adjustable firmness.

Innovation Solution

A mattress featuring MagLev suspension modules and adjustable elastic cushion modules, combined with a simple stretched net surface and hollow structure design, allowing for self-adjustment based on body weight and providing a magnetic massage, while being compact and easy to manufacture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If MagLev suspension modules are used for body support, then body contour-fitting support is improved, but device complexity increases

Engineering Contradiction:
Improvebody contour-fitting supportVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The mattress is divided into multiple independent MagLev suspension modules distributed across the mattress structure. Each module independently supports specific body regions, enabling localized contour-fitting while keeping individual module complexity manageable. The modular arrangement allows the complex MagLev technology to be implemented in a systematic, scalable manner.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The MagLev suspension modules serve multiple functions: they provide magnetic repulsion for body support, enable adjustable firmness through position changes, and facilitate body contour-fitting through selective activation. This multi-functionality reduces the need for separate systems for each function, thereby managing overall device complexity while achieving superior support.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If adjustable elastic cushion modules are added for firmness customization, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveadjustable firmnessVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cushioning system is segmented into multiple adjustable elastic cushion modules that can be independently positioned and configured. Each module can be adjusted to provide different firmness levels, allowing customization for different body regions and user preferences while maintaining a modular, manageable structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic cushion modules are designed to be dynamically adjustable, allowing users to modify firmness settings according to their needs. This dynamic adjustability enhances adaptability without requiring a completely different mattress design for each firmness preference.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If a stretched net surface is used for simplicity, then ease of manufacture is improved, but comfort is worsened

Engineering Contradiction:
Improvesimplicity of designVSAvoidcomfort
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A stretched net surface is employed as a flexible, breathable covering that maintains simplicity in design and manufacturing. The net structure provides adequate comfort by allowing airflow and conforming to body contours, while its simplicity facilitates easy production and assembly.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The stretched net surface functions as a porous structure that enables air circulation, contributing to comfort through breathability and temperature regulation. The porous nature of the net maintains manufacturing simplicity while delivering sufficient comfort for sleep support.

Inventive Principle:
Principle #31Porous materials

4Temperature

If hollow structure design is implemented for sleep-cool effect, then temperature regulation is improved, but device complexity increases

Engineering Contradiction:
Improvesleep-cool effectVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

A hollow structure design is integrated into the mattress layers to create channels for air circulation and heat dissipation. This porous, hollow architecture enables the sleep-cool effect by facilitating airflow and evaporative cooling, while the structural simplicity of the hollow design keeps manufacturing complexity manageable.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mattress offers optimal body contour-fitting support, comfort, and relaxation through adjustable firmness and magnetic massage, enhancing sleep quality and reducing back pain by incorporating micro-inversion technology, all at an affordable cost.

Implementation Method 1

The apparatus includes first and second frame members having a pluralities of magnets and spring coils. The combine force of spring coil and magnetic repulsive forces support the human body on top of the apparatus.

Methodology Applied
Scientific EffectMagnetic repulsion force: Ion Repulsion/Attraction

Implementation Method 2

a plurality of adjustable elastic cushion modules

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10709257B2Multi-function mattress with MagLev suspension and elastic cushion module
Publication Date: 2020.07.14 YAO KANG
  • US10709257B2 patent drawing
  • US10709257B2 patent drawing
  • US10709257B2 patent drawing

AI summary

The present invention relates to a multi-function mattress composed of MagLev suspension, stretched net surface and adjustable underneath elastic cushion modules for optimized body contour-fitting and head-shoulder-neck massage by the motorized roller. This mattress design provides a unique solution to achieve the best body contour-fitting with a simple structure. The MagLev suspension technology helps generate the best support for the entire body during the sleep. It also provides comfort and relaxation that is associated with the sleep-cool technique, which is achieved through the underneath hollow structure. This mattress can be made at efficient cost to perform multi-function. The energy-efficient design also reduces its impact on the environment.