Multi-Function Optical Sensor for Crop and Fluid Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Agricultural harvesting machines require multiple measuring devices for examining crop and operating fluid properties, leading to increased costs and space requirements, particularly due to the need for separate NIR sensors for each fluid type.

Innovation Solution

A single measuring device with an adjustable component and optical detection system capable of switching between detecting light reflected from crop and operating liquid flows, using broadband or white light and an NIR sensor, reduces the number of devices needed by serving both functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate measuring devices with NIR sensors are used for crop and operating fluid, then measurement precision is improved, but device complexity and manufacturing costs increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by designing a single measuring device that can measure both crop properties and operating fluid properties using the same optical detection system. The adjustable component allows the device to switch between detecting crop material and operating fluid, eliminating the need for separate measuring devices while maintaining measurement capabilities for both materials.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functionality of separate measuring devices into a single integrated device. By combining the optical detection system, light source, and adjustable component into one unified measuring device, the patent reduces device complexity and manufacturing costs while preserving the ability to measure both crop and operating fluid properties.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple measuring devices are installed, then measurement capability is improved, but manufacturing costs increase

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidmanufacturing costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a universal measuring device that can adapt to measure different material types (crop and operating fluid) using the same hardware platform. This multi-functional approach maintains comprehensive measurement capability while significantly reducing manufacturing costs by eliminating the need to produce and install multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If separate measuring devices are used for crop and operating fluid, then measurement specificity is improved, but space requirements increase

Engineering Contradiction:
Improvemeasurement specificityVSAvoidspace requirements
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent combines multiple measurement functions into a single device, reducing the total space required in the harvesting machine. Instead of allocating separate spaces for crop measurement and operating fluid measurement devices, the integrated design occupies a single compact space while maintaining the ability to perform both measurement functions with appropriate specificity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution optimizes the operation of agricultural harvesting machines by efficiently recording properties of both crops and operating fluids, thereby reducing production costs and improving maintenance efficiency.

Implementation Method 1

an optical detection device (4) designed to detect light reflected from the conveyed material flow (3)

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

A signal-connected evaluation device with a radiation detector analyzes the spectrum of the detected light in order to derive properties of the crop

Methodology Applied
Scientific EffectNear-infrared spectroscopy: Absorption Spectroscopy

Data Source

PatentEP4147560A1Measuring device for a flow of material conveyed by a harvesting machine
Publication Date: 2023.03.15 CLAAS E SYSTEMS GMBH
  • EP4147560A1 patent drawingFigure 1
  • EP4147560A1 patent drawingFigure 2
  • EP4147560A1 patent drawingFigure 3

AI summary

The present invention relates to an agricultural harvesting machine (1) with a measuring device (2) for investigating a material flow (3) conveyed by the harvesting machine (1) and a corresponding measuring device (2). The present invention is based on the general idea that a measuring device (2) can be used to detect light (5, 6) reflected from a conveyed harvested material flow (3, 7) as well as to detect light (5, 8) reflected from a conveyed operating fluid flow (3, 9).