Multi-functional HVAC indoor unit

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Solution Overview

Problem

Conventional air conditioning systems are inefficient in dehumidifying air during periods of moderate temperatures, often requiring additional equipment and increasing energy consumption, which can lead to uncomfortable indoor humidity levels and decreased system efficiency.

Innovation Solution

A multi-functional heat pump system incorporating two indoor heat exchangers, a compressor, a reversing valve, a thermal expansion valve, and a three-way switching valve, allowing for independent heating, cooling, and dehumidification by configuring the heat exchangers in parallel for heating and cooling modes and in series for dehumidification, with a controller managing the operation based on selected modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional air conditioning systems cool the air to dehumidify during bridge months, then dehumidification is achieved, but the temperature drops to uncomfortable levels

Engineering Contradiction:
Improvehumidity levelVSAvoidair temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The system divides the dehumidification function into two separate processes: a cooling coil that condenses moisture and a heating coil that reheats the air. This segmentation allows independent control of humidity removal and temperature maintenance, resolving the contradiction between achieving dehumidification and maintaining comfortable temperature.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces a third component (heating coil) as an intermediary between the cooling coil and the space. The heating coil acts as a mediator that adds heat to the cooled air stream, enabling the system to remove moisture while compensating for the temperature drop and maintaining thermal comfort.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If stand-alone dehumidifier or reheat system is added to achieve independent dehumidification, then dehumidification capability is improved, but system complexity and installation cost increase

Engineering Contradiction:
Improveindependent dehumidification capabilityVSAvoidsystem configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system merges the dehumidification and heating functions into a single integrated unit by combining the cooling coil, heating coil, and associated controls within the existing air handler. This consolidation provides independent dehumidification capability without requiring separate stand-alone equipment, reducing installation complexity and space requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The air handling system is designed with multi-functionality, capable of performing cooling, heating, and dehumidification through a single integrated configuration. The system can operate in different modes (cooling only, heating only, or dehumidification with reheat) depending on environmental conditions, eliminating the need for multiple specialized devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If reheat heat exchanger is added to maintain temperature after dehumidification, then temperature comfort is improved, but energy consumption and pressure drop increase

Engineering Contradiction:
Improvesupply air temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system changes the operational parameters of the heating coil based on real-time conditions. The heating coil is activated only when dehumidification is required and the cooled air temperature falls below the desired supply temperature. This conditional operation optimizes energy usage by avoiding unnecessary reheating while maintaining temperature comfort when needed.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system maintains continuous monitoring and adaptive control of the heating coil operation to ensure that reheating occurs only when necessary. The control system continuously adjusts the heating coil activation based on temperature and humidity sensors, ensuring that energy is used efficiently to maintain comfort without continuous operation that would waste energy.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively dehumidifies air without significant temperature changes, maintaining comfort and efficiency throughout the year, reducing the need for additional equipment and energy consumption.

Implementation Method 1

The indoor heat exchangers exchange heat between a working medium and air to be conditioned

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The outdoor heat exchanger exchanges heat between the working medium and outside air

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the thermal expansion valve reduces pressure of the working medium

Methodology Applied
Scientific EffectPressure reduction: Pressure Drop

Implementation Method 4

a compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

The indoor heat exchangers operate as parallel evaporators downstream of the outdoor heat exchanger in cooling mode, as parallel condensers upstream of the outdoor heat exchanger in heating mode

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS11686487B2Multi-functional HVAC indoor unit
Publication Date: 2023.06.27 TRANE INTERNATIONAL INC
  • US11686487B2 patent drawing
  • US11686487B2 patent drawing
  • US11686487B2 patent drawing

AI summary

An indoor unit for heating, cooling, and dehumidifying air is disclosed. In an embodiment, the indoor unit includes a first coil assembly and a second coil assembly. When operating in a cooling mode or a heating mode, the first coil and second coil are in parallel fluid communication. When in a dehumidifying mode, the first coil and second coil are in serial fluid communication, which enables the first coil to function as a condenser and the second coil to function as an evaporator. The disclosed indoor unit provides negligible or no change in sensible heat while providing dehumidification.