Multi-Grid X-Ray Source for Arc and Ion Bombardment Protection

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Solution Overview

Problem

X-ray tubes experience arcing and ion back bombardment, which can damage internal components like the cathode due to high-energy ion pulses, causing damage to nanotube emitters.

Innovation Solution

The implementation of multiple grids, specifically a first grid to control field emission and a second grid positioned between the first grid and the anode, intercepts arcs and ions, reducing the risk of damage to field emitters by providing a path for arcs and decelerating ions, thus protecting the emitters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single grid is used to control field emission, then the structure is simple, but the protection against arcing and ion bombardment is insufficient

Engineering Contradiction:
Improveprotection against arcing and ion bombardmentVSAvoidnumber of grids
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single grid is divided into multiple grids (first grid, second grid, and third grid) positioned at different locations between the cathode and anode. Each grid provides a specific function: the first grid controls field emission, the second grid intercepts arcs and ions, and the third grid provides additional protection. This segmentation allows the system to achieve better protection against arcing and ion bombardment while maintaining reasonable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second and third grids act as intermediary elements between the cathode and anode, specifically positioned to intercept arcs and ions before they reach the cathode. These intermediary grids provide a protective barrier that absorbs or deflects harmful charged particles, thereby protecting the field emission structure from damage while allowing the electron beam to pass through to generate x-rays.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple grids are added to protect against arcing and ion bombardment, then the protection effectiveness increases, but the device complexity increases

Engineering Contradiction:
Improveprotection against arcing and ion bombardmentVSAvoidnumber of grids
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective function is segmented across multiple grids rather than concentrated in a single grid. This allows each grid to be optimized for its specific protective role while distributing the overall complexity across multiple simpler components. The segmentation enables incremental protection where each grid adds a layer of defense against arcing and ion bombardment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple grids serve multiple functions simultaneously: controlling field emission, intercepting arcs, deflecting ions, and maintaining vacuum integrity. By designing the grids to perform multiple functions, the patent reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If grids are positioned closer to the cathode to better protect field emitters, then the protection effectiveness increases, but the risk of grid damage from high-energy particles increases

Engineering Contradiction:
Improveprotection of field emittersVSAvoidgrid resistance to particle bombardment
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The protective function is distributed across multiple grids positioned at different distances from the cathode. The second grid is positioned closer to the cathode to provide primary protection, while the third grid is positioned farther away to provide secondary protection and absorb some of the high-energy particle impact. This segmentation of the protective barrier allows closer positioning of at least one protective grid without concentrating all the impact resistance requirements on a single grid.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The third grid, positioned farther from the cathode, acts as a cushioning element that intercepts and absorbs some of the high-energy ions and arcs before they reach the second grid and cathode. This prior cushioning reduces the energy of incoming particles, thereby protecting the more vulnerable second grid and field emitters from direct high-energy bombardment while still maintaining effective protection.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of multiple grids effectively reduces the occurrence of arcing and ion bombardment damage, protecting field emitters and maintaining the operational integrity of x-ray sources by intercepting and decelerating high-energy particles.

Implementation Method 1

a field emitter configured to generate an electron beam

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

a first grid configured to control field emission from the field emitter

Methodology Applied
Scientific EffectElectric field control: Electric Field

Implementation Method 3

a second grid disposed between the first grid and the anode, intercepts arcs and ions

Methodology Applied
Scientific EffectIon interception: Ion Repulsion/Attraction

Implementation Method 4

decelerating ions, thus protecting the emitters

Methodology Applied
Scientific EffectIon deceleration: Ion Repulsion/Attraction

Data Source

PatentUS11778717B2X-ray source with multiple grids
Publication Date: 2023.10.03 VEC IMAGING GMBH & CO KG
  • US11778717B2 patent drawing
  • US11778717B2 patent drawing
  • US11778717B2 patent drawing

AI summary

Some embodiments include an x-ray source, comprising: an anode; a field emitter configured to generate an electron beam; a first grid configured to control field emission from the field emitter; a second grid disposed between the first grid and the anode; and a middle electrode disposed between the first grid and the anode wherein the second grid is either disposed between the first grid and middle electrode or between the middle electrode and the anode.