Multi-Heater Aerosol Device Voltage Drop Control

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Solution Overview

Problem

Aerosol generating devices using multiple heaters face issues with voltage drops during low battery voltage or temperature states, leading to potential system failures due to increased power consumption and inefficient battery usage.

Innovation Solution

Incorporating a DC/DC converter to boost battery voltage, a first resistor circuit to detect current through the second heater, a second resistor circuit to reduce peak current, and an operation switch to control the second heater's operation, along with a processor to manage these components and prevent voltage drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plurality of heaters operate simultaneously to provide rich smoke and improved flavors, then the heating performance and aerosol generation quality are improved, but the power consumption increases causing voltage drop in low battery voltage or temperature states

Engineering Contradiction:
Improveheating availabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary detection of battery voltage and temperature states before enabling simultaneous heater operation. The processor checks whether the battery is in a low voltage or low temperature state, and only allows simultaneous operation of multiple heaters when the battery is in a normal state, preventing voltage drop before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by continuously monitoring battery voltage and temperature states, and adjusting heater operation accordingly. When the battery enters a low voltage or low temperature state during simultaneous heater operation, the system automatically adjusts the heating strategy to maintain stable voltage and prevent system failure.

Inventive Principle:
Principle #23Feedback

2Reliability

If the battery is in a low voltage or low temperature state, then the battery's voltage drop increases, but simultaneous operation of multiple heaters exacerbates the voltage drop causing system failure

Engineering Contradiction:
Improvesystem stabilityVSAvoidvoltage drop
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system applies preliminary anti-action by detecting low voltage or low temperature states in advance and preventing simultaneous heater operation during these conditions. The processor explicitly checks battery state before enabling multiple heaters, and takes countermeasures to avoid the harmful voltage drop before it can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system dynamically adjusts heater operation based on real-time battery state. When the battery is in a normal state, multiple heaters can operate simultaneously; when the battery enters a low voltage or low temperature state, the system dynamically changes the heating strategy to maintain system stability and prevent voltage drop.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple heaters are used to deliver improved flavors, then the aerosol generation quality is enhanced, but the battery consumption increases reducing overall device efficiency

Engineering Contradiction:
Improveaerosol generation qualityVSAvoidbattery consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system changes operational parameters based on battery state. When the battery is in a normal state, the system allows simultaneous heater operation with high power consumption for improved aerosol quality. When the battery enters a low voltage or low temperature state, the system changes parameters to reduce power consumption and extend battery life.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the aerosol generating device's reliability by reducing voltage drops and preventing system failures when multiple heaters operate simultaneously, ensuring continuous heating and efficient battery usage.

Implementation Method 1

a DC/DC converter configured to boost a voltage of the battery to supply a boosted voltage to a first heater and a second heater

Methodology Applied
Scientific EffectElectrical Energy Transformation:

Implementation Method 2

a first resistor circuit connected in series with the second heater and used to detect a current flowing through the second heater

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 3

a second resistor circuit connected in series with the first resistor circuit and configured to reduce a peak value of the current flowing through the second heater

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 4

devices that perform functions of generating aerosols from aerosol generating materials in a non-combustion method

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS20240423267A1Aerosol generating device using plurality of heaters
Publication Date: 2024.12.26 KT&G CO LTD
  • US20240423267A1 patent drawing
  • US20240423267A1 patent drawing
  • US20240423267A1 patent drawing

AI summary

An aerosol generating device includes a battery, a DC/DC converter configured to boost a voltage of the battery to supply a boosted voltage to a first heater and a second heater, a first resistor circuit connected in series with the second heater and configured to detect a current flowing through the second heater, a second resistor circuit connected in series with the first resistor circuit and configured to reduce a peak value of the current flowing through the second heater, an operation switch configured to determine whether or not the current flows through the second heater, and a processor configured to control the battery, the DC/DC converter, and the operation switch.