Multi-Hollow Profile Passenger Restraint System

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Solution Overview

Problem

Existing passenger restraint systems in vehicles face challenges in achieving both economic viability and meeting safety and stability criteria, particularly in accident scenarios, while maintaining a cost-effective and efficient design.

Innovation Solution

A device comprising a support arrangement with vertical supports and an elongate cross brace, constructed from multiple hollow profile elements, which provides enhanced stability and resistance to dynamic loads by aligning stiffening sections to absorb forces and moments, allowing for a more compact and lightweight design without compromising safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional solid profile elements are used for vertical supports and cross braces, then structural strength is sufficient, but device weight and material usage increase

Engineering Contradiction:
Improvestructural strengthVSAvoiddevice weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The solid profile elements are segmented into multiple hollow profile elements (at least two) that are interconnected. This segmentation creates internal hollow spaces that reduce material usage and weight while maintaining external dimensions. The hollow profiles are arranged and connected to form a multi-hollow profile structure that preserves structural strength through strategic positioning and interconnection of the hollow elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hollow profile elements are positioned and oriented within the support and cross brace structures to create local variations in material distribution. The hollow sections are strategically placed to maintain strength where needed while reducing weight in less critical areas. The interconnection of hollow profiles creates a structure with non-uniform local properties that optimize the strength-to-weight ratio.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If larger dimensional supports are used, then stability and load resistance improve, but device complexity and material usage increase

Engineering Contradiction:
Improvedevice stabilityVSAvoidstructural complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Instead of using a single large-diameter solid profile, the structure is divided into multiple smaller hollow profile elements that are interconnected. This segmentation allows the support and cross brace to achieve comparable or superior stability through the distributed structure, while reducing material usage and simplifying manufacturing compared to a monolithic large profile.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device employs a composite structure formed by interconnecting multiple hollow profile elements. This composite approach combines several smaller profiles to create a structure with enhanced stability and load resistance, equivalent to or exceeding that of larger solid profiles, while using less material and reducing overall structural complexity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If more material is used for supports and cross braces, then stability and safety in accident scenarios improve, but manufacturing cost increases

Engineering Contradiction:
Improvesafety in accident scenariosVSAvoidmaterial usage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The use of multiple interconnected hollow profile elements provides sufficient structural integrity and safety performance in accident scenarios while reducing the total quantity of material required. The hollow structure maintains external dimensions and load-bearing capacity through strategic positioning and interconnection of the profile elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hollow profile elements are positioned and oriented to concentrate material where structural strength is most needed for safety, while reducing material in areas where weight reduction is beneficial. This local optimization maintains safety performance while reducing overall material usage and manufacturing cost.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP3238987B1Device for arranging a passenger retention system in a means of transport, passenger seat assembly and means of transport
Publication Date: 2020.03.25 AGUTI PRODUKTENTWICKLUNG & DESIGN GMBH
  • EP3238987B1 patent drawingFigure 1~3
  • EP3238987B1 patent drawingFigure 4~7

AI summary

A device (1) for arranging a passenger restraint system in a means of transport is proposed in order to secure a person seated in the means of transport. The device (1) comprises a support arrangement (2) with a vertical support (3, 4) that can be fixed upright in a floor area of ​​the means of transport. An elongated crossbar (5) is received on the vertical support (3, 4) and is oriented at an angle to the vertical support (3, 4). According to the invention, the vertical support (3, 4) and/or the crossbar (5) are constructed as a multi-hollow profile element (6, 7, 8), wherein the multi-hollow profile element (6, 7, 8) comprises two longitudinally connected hollow bodies (6a, 6b; 7a, 7b; 8a, 8b) over at least its substantial extent.