Multi-Inductor Boost Converter for LED Flash Current Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional boost converters require high input currents from the battery to drive high-current LEDs in camera flash applications, leading to excessive battery current demand, voltage transients, and potential reliability issues due to high current spikes, which can trigger under-voltage protection and affect battery life.

Innovation Solution

A switch-mode boost converter with two or more inductors and a switching network that alternates between magnetizing and charge transfer configurations, allowing for efficient energy transfer to the output capacitor and load with controlled switching, thereby reducing the input current from the battery during high-current operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional boost converter is used to drive high-current LEDs in camera flash applications, then high output currents can be delivered, but excessive input current demand is drawn from the battery

Engineering Contradiction:
Improveoutput currentVSAvoidinput current
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent divides the single inductor into multiple inductors (typically two or more) that operate in parallel. Each inductor handles a portion of the total energy transfer, allowing the input current to be distributed across multiple magnetic components. This segmentation enables the converter to deliver high output current while keeping the input current demand from the battery more manageable, as each inductor contributes a fraction of the total power transfer.

Inventive Principle:
Principle #1Segmentation

2Power

If high currents are drawn from the battery to drive high-current LEDs, then sufficient power is supplied, but voltage transients occur causing reliability issues

Engineering Contradiction:
Improvepower supplyVSAvoidvoltage stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent employs multiple inductors that are pre-charged during the switch off-time, storing magnetic energy in advance. When the switch turns on, these pre-charged inductors simultaneously transfer their stored energy to the output, providing a controlled and distributed power delivery mechanism. This preliminary energy storage in multiple inductors prevents sudden voltage transients and current spikes that would otherwise occur with a single inductor, thereby improving voltage stability and reliability.

Inventive Principle:
Principle #10Preliminary action

3Power

If a charge pump converter is used to drive LEDs, then voltage conversion is achieved, but input current demand becomes excessive at higher LED currents

Engineering Contradiction:
Improvevoltage conversionVSAvoidinput current
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent replaces the charge pump mechanism (which uses capacitors for energy storage and transfer) with an inductor-based switching converter. Inductors provide magnetic energy storage and transfer, which is more efficient for high-current applications. The multiple inductors working in parallel further reduce the input current demand compared to a charge pump, as the magnetic field collapse in multiple inductors simultaneously provides controlled current delivery without the current multiplication effect inherent in charge pump architectures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively delivers high output currents with low input currents, minimizing battery current demand and reducing voltage transients, thus enhancing the reliability and efficiency of LED drive circuits in camera flash applications.

Implementation Method 1

The converter operates by alternating between magnetizing and charge transferring configurations to transfer energy to the output capacitor and load

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Operation of the converter involves alternating between the magnetizing and charge transferring configurations to transfer energy to the output capacitor and load under duty factor or variable frequency control

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9071139B2High current switching converter for LED applications
Publication Date: 2015.06.30 SKYWORKS SOLUTIONS INC
  • US9071139B2 patent drawing
  • US9071139B2 patent drawing
  • US9071139B2 patent drawing

AI summary

A step-up switching voltage regulator includes two or more inductors and a switching network. A control circuit drives the switching network in a repeating sequence that includes: a magnetizing phase where the inductors are connected in series between an input voltage and ground; and a charge transfer phase where the inductors are connected in parallel to provide current to an output node with at least one of the inductors is connected between ground and the output node.