Multi-Inlet Charging Controller for Frequency Band Coordination

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Solution Overview

Problem

In vehicles with multiple inlets, existing charging control units do not communicate with each other, leading to signal interference and difficulties in recognizing the charging state of other inlets, which can result in incomplete user intention identification.

Innovation Solution

A charging integrated controller with multiple inlets and control units that communicate with each other to determine a communication frequency occupied band for each inlet, avoiding signal interference by selecting non-overlapping frequency bands and using filters to classify and allocate signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple charging control units are used for multiple inlets, then charging capability is improved, but signal interference occurs between control units

Engineering Contradiction:
Improvecharging capabilityVSAvoidsignal interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the charging system into multiple independent control units, each responsible for a specific inlet. This segmentation allows each control unit to operate independently while maintaining overall system functionality, resolving the signal interference issue by isolating control functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a communication frequency management mechanism as an intermediary between multiple control units. This intermediary coordinates frequency allocation and prevents signal interference by ensuring that control units operate on non-conflicting frequencies.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple charging control units operate independently, then charging flexibility is improved, but recognition of other inlets' charging state becomes difficult

Engineering Contradiction:
Improvecharging flexibilityVSAvoidcharging state recognition
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent implements a feedback mechanism where each charging control unit communicates charging state information to a central controller or other control units. This feedback loop ensures that all control units have awareness of the overall charging status, enabling coordinated operation and accurate user intention identification.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent creates a universal communication protocol that allows control units to exchange information about charging states. This multi-functional communication system enables control units to not only control their respective inlets but also recognize and respond to the charging states of other inlets.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple independent controllers are used, then charging control capability is improved, but device complexity and material cost increase

Engineering Contradiction:
Improvecharging control capabilityVSAvoidnumber of controllers
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple charging control functions into an integrated controller that manages multiple inlets through a unified architecture. This consolidation reduces the total number of separate controllers while maintaining the ability to independently control each inlet, thereby reducing device complexity and material costs.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated controller is designed with multi-functional capabilities to handle multiple inlets simultaneously. By creating a universal controller that can manage diverse charging scenarios through a single unit, the system achieves high adaptability without proportionally increasing the number of controllers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables multiple control units to recognize the charging states of other inlets, preventing signal interference and improving user intention identification, while reducing the number of controllers needed, thereby lowering material costs and enhancing management convenience.

Implementation Method 1

The plurality of filters may be band pass filters having a center frequency in which respective corresponding pass bands of the plurality of filters do not overlap with each other

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Data Source

PatentUS12202367B2Charging integrated controller with multiple inlets and charging integrated control method using the same
Publication Date: 2025.01.21 HYUNDAI MOTOR CO LTD
  • US12202367B2 patent drawing
  • US12202367B2 patent drawing
  • US12202367B2 patent drawing

AI summary

An embodiment charging integrated controller includes a plurality of inlets respectively engaged with a plurality of chargers by a charging coupler, a plurality of controllers, wherein each of the plurality of controllers is configured to determine a communication frequency occupied band of one inlet among the plurality of inlets based on a communication frequency occupied band of another inlet among the plurality of inlets, and a plurality of communication circuits configured to exchange information about a charging entry step of charging a high-voltage battery device through frequencies determined by the plurality of controllers.