Multi-input UPS with Dual Input Switching Transformer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing uninterruptible power supply (UPS) systems face drawbacks such as discernible power interruptions, battery life reduction, and inefficiency due to frequent switching and reliance on battery power during fluctuations and transients.

Innovation Solution

A UPS arrangement using a dual input switching transformer with a combiner module to determine the power ratio between AC mains and battery power, enabling efficient sinusoidal output waveform production and minimizing power quality issues, while utilizing bidirectional switches and pulse width modulation to manage power sources effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dual conversion UPS arrangement is used to provide continuous power during mains fluctuations, then power reliability is improved, but energy efficiency deteriorates due to continual reliance on battery power and inverter

Engineering Contradiction:
Improvepower reliabilityVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically switches between different power sources (mains, battery, inverter) based on real-time power quality conditions. The controller monitors voltage and frequency deviations and adaptively selects the optimal power path, transitioning from static dual-conversion architecture to a dynamic hybrid architecture that maintains reliability while minimizing energy loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power supply system is segmented into distinct operational modes (mains-powered mode, battery-powered mode, inverter-powered mode) with clear boundaries. Each mode handles specific power quality conditions, allowing the system to avoid continuous inverter operation and reduce energy consumption while maintaining reliable power delivery.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If an off-line UPS arrangement is used to minimize energy consumption during normal operation, then energy efficiency is improved, but power interruption occurs during switching between mains and battery power

Engineering Contradiction:
Improveenergy consumptionVSAvoidpower continuity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The battery is pre-charged during normal mains operation, and the inverter is pre-synchronized with the mains frequency. When a mains failure occurs, the inverter immediately takes over without interruption because it is already synchronized and ready. This preliminary preparation eliminates the switching gap that causes power interruptions in traditional off-line UPS systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The inverter serves as an intermediary component that bridges the mains power and battery power sources. During transitions, the inverter acts as a buffer that maintains power delivery to the load, smoothing out the switching process and preventing interruptions while still allowing the system to operate in energy-efficient off-line mode during stable conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of stationary object

If a line-interactive UPS arrangement is used to reduce battery discharge during small fluctuations, then battery life is improved, but fast transients still pass through to the load

Engineering Contradiction:
Improvebattery lifeVSAvoidfast transients
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The controller continuously monitors the power quality parameters (voltage, frequency, harmonics) and provides real-time feedback to the power management system. When fast transients are detected, the feedback signal triggers immediate inverter intervention to block the transients from reaching the load, while still allowing the battery to remain charged for extended periods during normal fluctuations, thus extending battery life while protecting against transients.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If a delta conversion UPS arrangement is used to provide internal regulation similar to line-interactive systems, then power quality is improved, but any fast transient on the power mains will pass to the load due to limited time response

Engineering Contradiction:
Improvepower quality regulationVSAvoidfast transients to load
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system employs asymmetric protection strategies for different types of power disturbances. For slow variations, the delta conversion regulation handles them efficiently. For fast transients, the system asymmetrically switches to inverter-powered mode which provides instantaneous protection. This asymmetric response optimizes power quality regulation while blocking fast transients that would otherwise pass through the limited-time-response delta conversion system.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides high efficiency, rapid response, and reliable power delivery by optimizing the use of both AC mains and battery power, reducing battery discharge and minimizing power quality issues, thus enhancing the overall performance of the UPS system.

Implementation Method 1

A UPS arrangement using a dual input switching transformer with a combiner module to determine the power ratio between AC mains and battery power, enabling efficient sinusoidal output waveform production

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2695290B1Multi-input uninterruptible power supply with an ac voltage output
Publication Date: 2019.09.11 YAIRONIT LTD
  • EP2695290B1 patent drawingFigure 1~2
  • EP2695290B1 patent drawingFigure 3~4
  • EP2695290B1 patent drawingFigure 5

AI summary

An uninterruptible power supply device, and method of use thereof, including a multiple-input source AC converter for receiving an AC input voltage and a DC input voltage, an inverter including a combiner module for combining the input power sources, and an AC/AC switching transformer, the inverter being controlled by a controller to provide an output voltage signal, the controller configured to sample the input voltage signal, the switching signal current and the output voltage signal, and to control the switching transformer based thereon so as to render the output voltage signal sinusoidal.