Multi-Interposer Layout for Shorter Die Pathways in 3D Packaging

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Solution Overview

Problem

Three-dimensional semiconductor devices face challenges with increased ohmic losses and RC delays due to long electrical pathways and the complexity of using a single large interposer for multiple semiconductor device dies, which can lead to reduced integration density and increased packaging complexity.

Innovation Solution

Employing two separate interposers for different semiconductor device dies, such as a serializer/de-serializer device die and other dies like SoC or HBM, allows for reduced electrical pathway lengths and avoids the complexity of a single large interposer, thereby minimizing ohmic losses and RC delays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a single large interposer is used for multiple semiconductor device dies, then integration density can be achieved, but ohmic losses and RC delays increase due to long electrical pathways

Engineering Contradiction:
Improveintegration densityVSAvoidohmic losses and RC delays
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent divides a single large interposer into multiple smaller interposers, each supporting specific semiconductor device dies. This segmentation reduces the electrical pathway lengths within each interposer, thereby decreasing ohmic losses and RC delays while maintaining overall integration density through the stacked three-dimensional arrangement of multiple interposer-die assemblies.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a single large interposer is used for multiple semiconductor device dies, then all dies can be supported on one substrate, but packaging complexity increases

Engineering Contradiction:
Improveability to support multiple diesVSAvoidpackaging complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the packaging structure into multiple independent interposer-die assemblies that are stacked vertically. Each interposer is smaller and manages fewer dies, simplifying the packaging process for each unit while the three-dimensional stacking provides the versatility to support multiple different semiconductor device dies in an integrated system.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If minimum feature size is reduced to increase integration density, then more components can be integrated, but manufacturing precision requirements increase

Engineering Contradiction:
Improveintegration densityVSAvoidminimum feature size control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent transitions from two-dimensional planar integration to three-dimensional vertical stacking of multiple interposer-die assemblies. This dimensional change allows integration density to be increased by utilizing the vertical space rather than continuously reducing minimum feature sizes, thereby avoiding the escalating manufacturing precision requirements associated with smaller features.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250357444A1Multi-interposer structures and methods of making the same
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250357444A1 patent drawing
  • US20250357444A1 patent drawing
  • US20250357444A1 patent drawing

AI summary

Various disclosed embodiments include a substrate, a first interposer coupled to the substrate and to a first semiconductor device die, and a second interposer coupled to the substrate and to a second semiconductor device die. The first semiconductor device die may be a serializer/de-serializer die and the first semiconductor device die coupled to the first interposer may be located proximate to a sidewall of the substrate. In certain embodiments, the second semiconductor device die may be a system-on-chip die. In further embodiments, the second interposer may also be coupled to high bandwidth memory die. Placing a serializer/de-serializer die proximate to a sidewall of a substrate allows a length of electrical pathways to be reduced, thus reducing impedance and RC delay. The use of smaller, separate, interposers also reduces complexity of fabrication of interposers and similarly lowers impedance associated with redistribution interconnect structures associated with the interposers.