Multi-Inverter Motor Control for Common Capacitor Ripple Suppression

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Solution Overview

Problem

Existing control systems for rotating electric machines with multiple power conversion circuits and a common capacitor face malfunctions due to unadjusted output periods of voltage vectors, leading to increased ripple current in the capacitor, especially when torque and rotation speed differences occur between the machines.

Innovation Solution

A control apparatus that adjusts the output modes of voltage vectors to rotating electric machines and performs switching operations to output these adjusted vectors, using a combination of 60-degree and 120-degree voltage vectors to synchronize and adjust the output periods, thereby reducing the ripple current in the capacitor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the output periods of voltage vectors are not adjusted, then the control system is simple, but the ripple current in the capacitor increases causing malfunctions

Engineering Contradiction:
Improvesystem stabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control apparatus dynamically adjusts the output periods of voltage vectors based on the operating conditions of the rotating electric machines. When torque and rotation speed differences occur between machines, the control apparatus modifies the voltage vector output periods to maintain system reliability and prevent capacitor malfunction, making the control system adaptive rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control apparatus monitors the operating states of multiple rotating electric machines and uses this feedback information to adjust the voltage vector output periods. By detecting torque and rotation speed differences, the system implements closed-loop control to maintain optimal operation and prevent ripple current-induced malfunctions.

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If the output periods of voltage vectors are adjusted to synchronize, then the ripple current in the capacitor is reduced, but the control process becomes more complex

Engineering Contradiction:
Improveripple currentVSAvoidadjustment process complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The control apparatus applies periodic adjustment to the voltage vector output periods, synchronizing them to reduce ripple current in the capacitor. By implementing regular, rhythmic adjustments to the voltage vector timing, the system eliminates harmful current fluctuations while maintaining manageable control complexity through standardized periodic control cycles.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If torque and rotation speed differences occur between machines, then the adaptability of the control system improves, but the ripple current increases causing malfunctions

Engineering Contradiction:
Improvetorque and speed variation handlingVSAvoidcapacitor operation reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control apparatus dynamically adjusts the voltage vector output periods in response to varying torque and rotation speed conditions across multiple machines. This dynamic adaptation maintains system reliability by preventing ripple current-induced capacitor malfunctions while accommodating the full range of operational variations, achieving both adaptability and reliability simultaneously.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240204702A1Control apparatus of rotating electric machine and program
Publication Date: 2024.06.20 DENSO CORP
  • US20240204702A1 patent drawing
  • US20240204702A1 patent drawing
  • US20240204702A1 patent drawing

AI summary

A control apparatus of a rotating electric machine is applicable to a control system that includes: a plurality of power conversion circuits that convert direct-current power from a direct-current power supply to alternating-current power and output the alternating-current power by switching operations; rotating electric machines that are provided in correspondence to the power conversion circuits and supplied with the alternating-current power outputted from the power conversion circuits; and a capacitor that is connected in parallel to the direct-current power supply, provided on an input side of the power conversion circuits, and common to the power conversion circuits. The control apparatus includes: an adjusting unit that performs an adjustment process in which output modes of voltage vectors to the rotating electric machines are adjusted and an operating unit that performs the switching operations of the power conversion circuits to output the voltage vectors adjusted by the adjusting unit.