Multi-junction Artificial Photosynthetic Cell for High Photovoltage

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Solution Overview

Problem

Current photoelectrochemical devices for solar-driven fuel production face challenges in achieving sufficient photovoltages while maximizing sunlight absorption and resisting harsh electrochemical environments, leading to high costs and instability.

Innovation Solution

The development of multi-junction artificial photosynthetic units with a novel architecture using low-cost synthetic techniques and nanostructured porous aluminum oxide templates, incorporating semiconductor layers and metal layers to form Schottky or ohmic junctions, along with oxidation/reduction electrocatalysts and protective layers, to enhance photovoltage and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a single light absorber unit is used for water splitting or CO2 reduction, then the device simplicity is maintained, but the photovoltage is insufficient (Eg > 2.5 eV required) and sunlight absorption is limited

Engineering Contradiction:
ImprovephotovoltageVSAvoiddevice structure
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The device is divided into multiple semiconductor junctions (first junction with first semiconductor, second junction with second semiconductor, third junction with third semiconductor) stacked in series, where each junction contributes to the overall photovoltage. This segmentation allows the total photovoltage to be the sum of individual junction voltages, enabling sufficient voltage for water splitting without requiring a single wide-bandgap material that would limit sunlight absorption.

Inventive Principle:
Principle #1Segmentation

2Productivity

If multi-junction/tandem photovoltaic designs are used to increase photovoltage and maximize sunlight absorption, then solar-to-hydrogen conversion efficiency is improved (up to 18%), but device fabrication cost and complexity increase significantly

Engineering Contradiction:
Improvesolar-to-hydrogen conversion efficiencyVSAvoidfabrication complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention changes the bandgap parameters of the semiconductor materials in each junction to optimize sunlight absorption across different spectral regions. The first semiconductor has a first bandgap, the second semiconductor has a second bandgap, and the third semiconductor has a third bandgap, carefully selected to maximize overall efficiency while maintaining fabrication feasibility through conventional semiconductor processing techniques.

Inventive Principle:
Principle #35Parameter changes

3Stress or pressure

If multi-junction designs with multiple semiconductor layers are implemented, then photovoltage is enhanced, but stability in harsh electrochemical conditions deteriorates

Engineering Contradiction:
ImprovephotovoltageVSAvoidoperational stability
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The device uses a composite structure combining three different semiconductor materials with complementary properties. Each semiconductor is selected for its specific advantages: the first semiconductor provides high photovoltage, the second semiconductor extends spectral absorption, and the third semiconductor enhances stability. This composite approach allows the system to achieve both high photovoltage and improved operational stability in harsh electrochemical conditions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These units efficiently split water and reduce CO2 to fuels and chemicals with stable operation in harsh conditions, achieving high solar-to-hydrogen conversion efficiencies and resisting photo-corrosion, thus providing a cost-effective and efficient carbon-neutral energy cycle.

Implementation Method 1

multi-junction artificial photosynthetic units with novel architecture from simple low-cost electrochemical approaches... incorporating semiconductor layers and metal layers to form Schottky or ohmic junctions, along with oxidation/reduction electrocatalysts and protective layers, to enhance photovoltage and stability

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

each metal layer forming a Schottky barrier junction or an ohmic junction with a surface of an adjacent semiconductor layer

Methodology Applied
Scientific EffectSchottky barrier:

Implementation Method 3

each metal layer forming a Schottky barrier junction or an ohmic junction with a surface of an adjacent semiconductor layer

Methodology Applied
Scientific EffectOhmic contact: Ohm's Law

Implementation Method 4

oxidation/reduction electrocatalysts and protective layers, to enhance photovoltage and stability... efficiently split water and reduce CO2 to fuels and chemicals

Methodology Applied
Scientific EffectElectrocatalysis: Catalysis

Implementation Method 5

resisting photo-corrosion, thus providing a cost-effective and efficient carbon-neutral energy cycle... stable operation in harsh conditions

Methodology Applied
Scientific EffectPhoto-corrosion resistance:

Data Source

PatentEP3119926B1Multi-junction artificial photosynthetic cell with enhanced photovoltages
Publication Date: 2019.03.06 HYPERSOLAR
  • EP3119926B1 patent drawingFigure 1
  • EP3119926B1 patent drawingFigure 2
  • EP3119926B1 patent drawingFigure 3A

AI summary

A multi-junction artificial photosynthetic unit includes an active element with a plurality of semiconducting layers, with metal layers deposited between the semiconductor layers appropriately forming Schottky barrier junctions or ohmic junctions with a surface of an adjacent semiconductor layer. The active element is formed within a protective structure formed of porous aluminum oxide. Successive layers of the active element can be formed within the protective structure, and additional layers and junctions can be added until desired photovoltages are achieved. A photoreactor for the production of fuels and chemicals driven by solar-powered redox reactions includes a bag reactor filled with a feedstock solution. A plurality of multi-junction photosynthetic units are placed in the feedstock solution to drive the redox reactions and produce the desired fuels and chemicals.