Multi-Junction PV Electrolyser With Direct Power Matching

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Solution Overview

Problem

Existing electrolysis processes face inefficiencies and high costs due to spatial decoupling of energy generation and electrolysis product production, requiring extensive infrastructure and energy losses through external power grids.

Innovation Solution

An electrolyser system incorporating a multi-junction photovoltaic cell and a regulation assembly to directly convert electromagnetic radiation into electrical energy, optimizing energy supply to an electrolysis assembly, reducing the need for external power grids and infrastructure, and utilizing a DC/DC-converter to match energy requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If renewable energy plants are placed at locations with available area and connected via external power grid to electrolyser, then energy generation capacity is improved, but energy losses and infrastructure costs increase

Engineering Contradiction:
Improveenergy generation capacityVSAvoidenergy losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent merges the photovoltaic energy generation function and electrolysis function into a single integrated device. The photovoltaic cell array is directly coupled to the electrolysis cell assembly, eliminating the need for external power grid connection. This spatial and functional integration resolves the contradiction by removing energy transmission losses while maintaining high energy generation capacity for hydrogen production.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If renewable energy plants are placed at locations with available area and connected via external power grid to electrolyser, then energy generation capacity is improved, but infrastructure costs increase

Engineering Contradiction:
Improveenergy generation capacityVSAvoidinfrastructure costs
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The integration of photovoltaic cells directly with the electrolysis assembly eliminates the need for separate infrastructure components including external power grid connections, conductors, and energy conversion equipment. This merging of functions reduces both the physical footprint and the complexity of infrastructure required, while maintaining the capability for substantial hydrogen production.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If photovoltaic cell array is directly coupled to electrolysis cell assembly, then energy conversion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional modules: a photovoltaic cell array for energy generation, a regulation assembly for power management, and an electrolysis cell assembly for hydrogen production. This modular segmentation allows for optimized energy conversion efficiency within each module while managing overall device complexity through standardized interfaces and independent operation of each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The regulation assembly provides dynamic control of the electrical power delivered from the photovoltaic cells to the electrolysis cells. It adjusts operating parameters in real-time to match the variable output of the photovoltaic cells with the requirements of the electrolysis process, maximizing energy conversion efficiency while managing system complexity through intelligent control rather than fixed mechanical connections.

Inventive Principle:
Principle #15Dynamics

4Productivity

If multi-junction photovoltaic cells are used, then energy conversion efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The photovoltaic function is segmented into multiple independent junctions within the cell structure. Each junction is designed to capture specific portions of the solar spectrum, and these junctions are manufactured as integrated components. This segmentation approach achieves high energy conversion efficiency through spectral division while managing manufacturing complexity by treating each junction as a modular unit within the overall cell fabrication process.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances efficiency by up to 40-50% and reduces the footprint area by 10-50%, allowing for autonomous operation in regions with scarce or expensive installation space, while minimizing energy losses and infrastructure costs.

Implementation Method 1

The multi-junction photovoltaic cell comprises multiple p-n junctions and is configured to convert electromagnetic radiation into electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the electrolysis cell converts water into H2 and O2; or CO2 and water into CO, small hydrocarbons or small oxygenates

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250305163A1Electrolyser comprising a multiple-junction photovoltaic cell
Publication Date: 2025.10.02 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US20250305163A1 patent drawing
  • US20250305163A1 patent drawing
  • US20250305163A1 patent drawing

AI summary

An electrolyser includes an electrolysis assembly having an electrolysis cell configured to generate an electrolysis product from a supply medium. The electrolyser has a multi-junction photovoltaic cell having multiple p-n junctions and a regulation assembly having an electric power converter configured to convert at least a part of the electrical energy generated by the multi-junction photovoltaic cell according to requirements of the electrolysis assembly so as to provide an energy supply for the electrolysis assembly.