Multi-Laser Light Source Module for Miniaturized Projection

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Solution Overview

Problem

High-brightness projection devices require multiple light-emitting units of multi-color lasers, leading to increased space requirements and design complexities for optical, electrical, and heat conductivity, making it difficult to miniaturize the device and simplify light path designs.

Innovation Solution

A light source module with multiple laser source units, first and second light combining units, and a focusing lens, where the laser source units are arranged in a displaced configuration to allow independent heat dissipation and be on the same plane, and the light combining units ensure uniform incidence on the focusing lens, optimizing heat dissipation and light receiving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the number of light-emitting units of MCL is increased to achieve high brightness, then the brightness requirement is met, but the space requirements and design complexity increase

Engineering Contradiction:
ImprovebrightnessVSAvoiddesign complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple light-emitting units (first, second, third, and fourth light-emitting units) into a single integrated MCL module. The light combining units merge the light paths of these multiple units, allowing them to work together as one unified system rather than separate components, thereby reducing overall device complexity while maintaining high brightness output

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The MCL module is designed to perform multiple functions simultaneously: it provides high brightness illumination while also integrating heat dissipation pathways and light combining capabilities. The light combining units serve both to merge light paths and to manage the optical configuration, reducing the need for separate dedicated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If the number of light-emitting units of MCL is increased to achieve high brightness, then the brightness requirement is met, but the space requirements increase

Engineering Contradiction:
ImprovebrightnessVSAvoidspace requirements
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The patent employs a nested arrangement where the fourth light-emitting unit is positioned behind the first light-emitting unit, and the third light-emitting unit is positioned behind the second light-emitting unit. This nesting allows multiple light-emitting units to occupy overlapping or adjacent spatial regions, significantly reducing the overall footprint of the MCL module while maintaining the required number of light sources for high brightness

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If the light source module is miniaturized, then the device size is reduced, but the heat dissipation design becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation design
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the heat dissipation function into separate, dedicated pathways for each light-emitting unit. Each unit has its own heat dissipation channel that leads to independent heat dissipation regions, allowing heat to be efficiently managed from multiple compact sources without requiring a complex centralized heat dissipation system. This segmentation enables effective heat management in a miniaturized configuration

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables miniaturization of the projection device and light source module with a simple light path design, improving heat dissipation and color performance by allowing independent heat dissipation and uniform light incidence on the focusing lens.

Implementation Method 1

The first light combining unit has a first reflection region and a first transmission region. The second light combining unit has a second reflection region and a second transmission region. The third laser beam is reflected by the second reflection region of the second light combining unit, and the fourth laser beam is reflected by the first reflection region of the first light combining unit.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The focusing lens is located on transmission paths of the first laser beam, the second laser beam, the third laser beam and the fourth laser beam. The first laser beam, the second laser beam, the third laser beam and the fourth laser beam are respectively incident on the focusing lens along a first direction.

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS11539928B2Light source module and projection device
Publication Date: 2022.12.27 CORETRONIC CORPORATION
  • US11539928B2 patent drawing
  • US11539928B2 patent drawing
  • US11539928B2 patent drawing

AI summary

A light source module and a projection device are provided. The light source module is configured to provide a laser beam and includes multiple laser source units and a focusing lens. The laser source units include a first laser source unit, a second laser source unit, a third laser source unit and a fourth laser source unit respectively configured to provide a first laser beam, a second laser beam, a third laser beam and a fourth laser beam. The focusing lens is located on transmission paths of the first laser beam, the second laser beam, the third laser beam and the fourth laser beam. The first laser beam, the second laser beam, the third leaser beam and the fourth laser beam are respectively incident on the focusing lens along a first direction. The first laser source unit and the second laser source unit are arranged along a second direction.