Multi-Layer Birefringent Optical Element Suppressing Rainbow Diffraction

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Solution Overview

Problem

Conventional optical devices with single-layer polarization volume holograms (PVHs) suffer from significant diffraction artifacts, particularly the 'rainbow effect,' which degrades image quality in see-through views, especially when users view bright light sources from certain angles, due to the dispersion of polychromatic light into its constituent wavelengths.

Innovation Solution

A multi-layer optical element comprising a first birefringent medium layer with a specific in-plane and vertical pitch configuration, optically coupled with a second birefringent medium layer having a similar in-plane pitch but a smaller vertical pitch, designed to reduce diffraction efficiency and suppress undesirable diffraction orders, thereby minimizing the rainbow effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-layer PVH is used, then the device complexity is low, but diffraction artifacts (rainbow effect) occur

Engineering Contradiction:
Improvestructure complexityVSAvoiddiffraction artifacts
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The single-layer PVH is divided into multiple layers, each with specific pitch configurations. The first layer has a first pitch and the second layer has a second pitch that is different from the first pitch, allowing each layer to address specific diffraction orders independently, thereby reducing the rainbow effect while maintaining manageable complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple PVH layers with different pitch characteristics to create a composite structure. This composite approach allows the system to leverage the advantages of each layer, suppressing both positive and negative diffraction orders simultaneously, thus reducing diffraction artifacts without requiring excessively complex individual components

Inventive Principle:
Principle #40Composite materials

2Power

If the vertical pitch is increased, then the diffraction efficiency is improved, but the rainbow effect is enhanced

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidrainbow effect
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The diffraction control function is segmented across multiple layers with different vertical pitches. The first layer with a larger vertical pitch handles certain diffraction orders efficiently, while the second layer with a smaller vertical pitch addresses other orders, thereby maintaining high overall diffraction efficiency without concentrating all efficiency in one layer which would cause severe rainbow effects

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each layer is assigned a specific pitch characteristic optimized for controlling certain diffraction orders. The first layer has a first vertical pitch optimized for its function, while the second layer has a second vertical pitch optimized for its function, allowing each layer to have local quality tailored to its specific role in reducing the rainbow effect

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layer configuration significantly reduces the rainbow effect by minimizing perceivable diffraction orders, enhancing image quality in see-through views by uniformly distributing diffraction efficiency across various viewing angles.

Implementation Method 1

configured to reduce a diffraction of a light by the first birefringent medium layer

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a first birefringent medium layer with orientations of directors of first optically anisotropic molecules spatially varying

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS11733445B2Optical element having multiple layers for reducing diffraction artifacts
Publication Date: 2023.08.22 META PLATFORMS TECHNOLOGIES LLC
  • US11733445B2 patent drawing
  • US11733445B2 patent drawing
  • US11733445B2 patent drawing

AI summary

An optical element includes a first birefringent medium layer with orientations of directors of first optically anisotropic molecules spatially varying with a first in-plane pitch and a first vertical pitch. The optical element also includes a second birefringent medium layer with orientations of directors of second optically anisotropic molecules spatially varying with a second in-plane pitch and a second vertical pitch. The second birefringent medium layer is optically coupled with the first birefringent medium layer and configured to reduce a diffraction of a light by the first birefringent medium layer. The first in-plane pitch is substantially the same as the second in-plane pitch, and the second vertical pitch is smaller than the first vertical pitch.