Multi-Layer Wireless Charging Coils for Misalignment and Faster Charging

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Solution Overview

Problem

The electromagnetic induction scheme for wireless charging using a single coil results in slow charging speed and low efficiency due to the need for precise alignment of coils between the wireless charging device and the electronic device.

Innovation Solution

A wireless charging device with multiple coils grouped in different layers, where a processor detects the electronic device using at least one coil from each group, transmits a ping signal, identifies the device's position, and wirelessly transmits power using one coil from each group to improve charging speed and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single coil is used for wireless charging, then the device structure is simple, but the charging speed is slow and charging efficiency is low

Engineering Contradiction:
Improvecharging speedVSAvoidcoil structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wireless charging device divides the coil system into multiple independent coils (first coil and second coil) arranged in different layers. Each coil can be independently controlled by separate inverters, allowing selective activation based on the electronic device's position and charging requirements, thereby increasing charging speed without requiring all coils to operate simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical dimension by arranging coils in multiple layers (first coil group in a first layer, second coil group in a second layer). This three-dimensional coil arrangement allows the system to address alignment issues from multiple vertical positions, improving charging efficiency by providing more opportunities for effective magnetic coupling with the electronic device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If multiple coils are used for wireless charging, then the charging efficiency is improved, but the alignment requirement between coils becomes more stringent

Engineering Contradiction:
Improvecharging efficiencyVSAvoidcoil alignment
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The system dynamically selects which coils to activate based on the detected position of the electronic device. The processor controls switches to connect only the necessary coils (from different layers) to the power source, adapting the active coil configuration to the device's position. This dynamic adaptation reduces the stringency of alignment requirements while maintaining high charging efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces control circuitry (processors, switches, and inverters) as intermediaries between the power source and the coils. These intermediaries enable intelligent selection and activation of specific coil combinations based on real-time detection of the electronic device's position, thereby decoupling the relationship between coil quantity and alignment precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If only one coil is activated at a time, then the device complexity is reduced, but the charging rate is limited

Engineering Contradiction:
Improvecharging rateVSAvoidcoil control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges multiple coils (first coil and second coil from different layers) to operate simultaneously or in coordinated fashion. By combining the power transmission capabilities of multiple coils, the system achieves a higher charging rate than a single coil could provide, while the control system manages their operation through selective switching.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system employs periodic detection and switching operations to manage multiple coils. The processor periodically detects the electronic device's position and adjusts which coils are active, creating a dynamic control rhythm that optimizes charging rate while managing system complexity through structured periodic action rather than continuous complex control.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances charging speed and efficiency by allowing power transmission using multiple coils, reducing the need for precise alignment and increasing the overall charging rate.

Implementation Method 1

the electromagnetic induction scheme using coils performs charging by wirelessly transferring power from a wireless charging device (i.e., a wireless charging transmitter) to an electronic device (i.e., a wireless charging receiver) while using a magnetic field induced through the coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11862990B2Wireless charging device and method for charging electronic device using the same
Publication Date: 2024.01.02 SAMSUNG ELECTRONICS CO LTD
  • US11862990B2 patent drawing
  • US11862990B2 patent drawing
  • US11862990B2 patent drawing

AI summary

A wireless charging device is provided and includes a first inverter, a first switch electrically connected to the first inverter, a second inverter, a second switch electrically connected to the second inverter, a first coil group connected to the first inverter through the first switch, a second coil group connected to the second inverter through the second switch, and a processor operatively connected to the first inverter, the first switch, the second inverter, the second switch, the first coil group, and the second coil group. The processor detects an electronic device disposed above the wireless charging device through at least one coil in the first coil group or the second coil group, and to wirelessly transmit power to the electronic device by using one coil in the first coil group and one coil in the second coil group.