Multi-Layer Coil Arrangement for Enhanced Electromagnetic Force

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing acoustic units for sound transducer units, particularly in flat panel speakers and magnetostatic loudspeakers, face a challenge in generating and detecting sound waves with sufficient electromagnetic force.

Innovation Solution

The acoustic unit incorporates a coil arrangement with at least one electrical conductor having conductor sections in two conductor layers, where the conductor sections overlap in specific sections, allowing electric currents to flow in parallel, thereby enhancing the Lorentz force and amplifying deflection for sound wave generation and detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conductor sections are arranged in separate layers without overlap, then the structure is simpler, but the electromagnetic force is insufficient

Engineering Contradiction:
Improveelectromagnetic forceVSAvoidcoil arrangement structure
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent transitions from a single-layer conductor arrangement to a multi-layer arrangement where conductor sections are positioned in different spatial layers (first conductor layer and second conductor layer). This dimensional change allows conductor sections to overlap in specific regions, increasing the effective interaction area with the magnetic field and thereby enhancing the electromagnetic force without simply extending the conductor length in one dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple conductor layers into a unified coil arrangement where conductor sections from different layers are electrically connected and work together. By merging the first conductor layer and second conductor layer into a single functional unit, the system achieves enhanced electromagnetic force while maintaining a coordinated structure that can be manufactured as an integrated component.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If conductor sections overlap in multiple layers, then the Lorentz force is enhanced, but the manufacturing precision requirements increase

Engineering Contradiction:
ImproveLorentz forceVSAvoidconductor layer alignment
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent divides the coil arrangement into distinct conductor layers (first conductor layer and second conductor layer), each containing multiple conductor sections. This segmentation allows for independent fabrication and assembly of each layer, reducing the overall manufacturing precision requirements compared to creating a single complex multi-layer structure. The layered approach enables standardized manufacturing processes for each layer while achieving the benefits of multi-layer integration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the acoustic unit to generate and detect sound waves with increased electromagnetic force, leading to improved sound wave deflection and efficiency in sound transduction.

Implementation Method 1

When the acoustic unit is arranged in a permanent magnetic field of the sound transducer unit, a deflection of the diaphragm results due to the Lorentz force and the sound waves are generated according to the electrical signal.

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 2

if the diaphragm is deflected by incoming sound waves, the electrical conductor moves in the permanent magnetic field and a voltage, or the electrical signal, is induced.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250048034A1Acoustic Unit for a Sound Transducer Unit
Publication Date: 2025.02.06 USOUND
  • US20250048034A1 patent drawing
  • US20250048034A1 patent drawing
  • US20250048034A1 patent drawing

AI summary

In one aspect, an acoustic unit for a sound transducer unit for generating and/or detecting sound waves includes a diaphragm and a coil arrangement coupled to the diaphragm. The coil arrangement includes at least one electrical conductor, wherein the at least one electrical conductor has conductor sections at least in a first conductor layer and a second conductor layer of the at least one electrical conductor. The first and the second conductor layers are arranged one above the other. Additionally, at least one conductor section of the first conductor layer shares an overlap portion with at least one conductor section of the second conductor layer in which the at least one conductor sections of the first and second conductor layers overlap.