Multi-layer fire curtain with segmented seams

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Solution Overview

Problem

Existing fire curtains made of fabric often fail endurance tests required for certification due to inadequate fire resistance, necessitating a more effective fire and smoke blocking solution for building openings.

Innovation Solution

A multi-layer rolling fire curtain assembly featuring a rotatable curtain roller with a fire-resistant inner and outer textile layer connected by horizontal seams, optionally including a non-textile fire retardant layer sandwiched between, and designed for ventilation at the edges to prevent combustion, guided by channels for deployment and retraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single-layer fabric curtain is used, then the device complexity is low, but the fire resistance and endurance test performance are insufficient

Engineering Contradiction:
Improvefire resistanceVSAvoidcurtain structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The curtain is divided into multiple independent layers (inner curtain layer and outer curtain layer) that can be separately manufactured and tested. Each layer can be optimized for specific fire resistance requirements, and the segmented structure allows the curtain to better withstand fire endurance tests by distributing thermal and mechanical stresses across multiple layers rather than a single layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material construction by combining different fabric layers with potentially different material properties. The inner and outer curtain layers can be made from different fire-resistant materials, creating a composite structure that leverages the strengths of each material to achieve superior fire resistance and endurance test performance compared to a single-material curtain.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the curtain layers are completely sealed, then the fire barrier is continuous, but oxygen buildup between layers promotes combustion

Engineering Contradiction:
Improvefire barrier integrityVSAvoidcombustion risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The curtain incorporates localized venting features at specific positions rather than complete sealing or complete opening. The venting allows controlled oxygen release at strategic locations while maintaining the overall fire barrier integrity. This local quality approach prevents oxygen buildup and combustion promotion while preserving the continuous fire blocking capability of the curtain layers.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12048856B2Multi layer fire curtain
Publication Date: 2024.07.30 MCKEON ROLLING STEEL DOOR CO INC
  • US12048856B2 patent drawing
  • US12048856B2 patent drawing
  • US12048856B2 patent drawing

AI summary

A multi-layer rolling fire curtain assembly includes: a rotatable curtain roller positionable about a structure opening; a multi-layer fire curtain wrappable about the curtain roller and to be deployable from the curtain roller between an extended position and an open position, the fire curtain having a first end fixed to the curtain roller, and a free end, the free end being movable between a retracted position and an extended position. The fire curtain has: a fire resistant inner curtain layer arranged closer to the curtain roller, and a fire resistant outer curtain layer arranged opposite the inner layer. The inner and outer layers are affixed to one another by horizontally oriented connection seams, to connect the inner and outer layers to each other, the connection seams being configured so that the outer and inner layers are spaced apart by a plurality of baggy areas formed between adjacent connection seams.