Multi-Layer Flat Panel Imager for DQE and Resolution Balance

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Solution Overview

Problem

Current electronic portal imaging devices (EPIDs) used in radiotherapy suffer from low Detective Quantum Efficiency (DQE) due to low X-ray absorption and signal-to-noise ratio (SNR), particularly when imaging soft tissue, limiting their practicality and diagnostic efficacy.

Innovation Solution

A multi-layer imaging apparatus is developed with a GOS-based scintillator layer for high spatial resolution and a glass-based scintillator layer for high quantum efficiency, combining image signals using frequency-dependent weighting and filtering to enhance DQE.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thin GOS scintillator layer is used to preserve spatial resolution, then spatial resolution is improved, but X-ray absorption and signal-to-noise ratio are degraded

Engineering Contradiction:
Improvespatial resolutionVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The scintillator is divided into multiple layers with different materials (GOS and glass-based) having different thicknesses and absorption characteristics. Each layer performs a specific function: GOS layer provides high spatial resolution while glass-based layer provides high X-ray absorption. This segmentation allows simultaneous optimization of both spatial resolution and signal-to-noise ratio that cannot be achieved with a single uniform scintillator layer.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a thick scintillator layer is used to increase X-ray absorption, then quantum efficiency is improved, but spatial resolution is degraded

Engineering Contradiction:
Improvequantum efficiencyVSAvoidspatial resolution
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The scintillator is divided into multiple layers with different materials (GOS and glass-based) having different thicknesses and absorption characteristics. Each layer performs a specific function: GOS layer provides high spatial resolution while glass-based layer provides high X-ray absorption. This segmentation allows simultaneous optimization of both spatial resolution and signal-to-noise ratio that cannot be achieved with a single uniform scintillator layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the scintillator stack have different local properties optimized for specific functions. The GOS layer is optimized for spatial resolution with its specific thickness and material properties, while the glass-based layer is optimized for X-ray absorption. This local quality differentiation allows each region to contribute its strength to the overall system performance.

Inventive Principle:
Principle #3Local quality

3Reliability

If multiple identical detection layers are stacked to increase DQE, then quantum efficiency is improved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improvedetective quantum efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different regions of the scintillator stack have different local properties optimized for specific functions. The GOS layer is optimized for spatial resolution with its specific thickness and material properties, while the glass-based layer is optimized for X-ray absorption. This local quality differentiation allows each region to contribute its strength to the overall system performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a composite scintillator structure combining GOS and glass-based materials with complementary properties. This composite approach achieves high DQE through the synergistic combination of materials, avoiding the need for multiple identical layers and reducing manufacturing complexity while maintaining improved quantum efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combined imaging apparatus achieves a DQE of 5% or higher, significantly improving image quality by maximizing signal-to-noise ratio while minimizing spatial resolution loss.

Implementation Method 1

Incoming x-ray photons deposit energy into the scintillator which then produces optical photons via luminescence

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 2

Incoming x-ray photons deposit energy into the scintillator which then produces optical photons via luminescence

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 3

The photodiodes convert the photons into electrical current for readout and digitization

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP3906430B1Image fusion in multi-layer flat panel imager
Publication Date: 2025.08.06 VARIAN MEDICAL SYSTEMS INC
  • EP3906430B1 patent drawingFigure 1
  • EP3906430B1 patent drawingFigure 2
  • EP3906430B1 patent drawingFigure 3

AI summary

An imaging apparatus (200) includes: a first scintillator layer (202) configured to provide first image signals with a first quantum efficiency and a first spatial resolution; a second scintillator layer (204) configured to provide second image signals with a second quantum efficiency and a second spatial resolution, wherein the first quantum efficiency is lower than the second quantum efficiency, but the first spatial resolution is higher than the second spatial resolution; and an image combiner (220) configured to combine the first image signals and the second image signals.