Multi-layer Device Isolation Region for Semiconductor Short Circuit Prevention

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Solution Overview

Problem

Semiconductor devices face challenges in preventing short circuits between adjacent transistors, which affect their reliability and operating characteristics.

Innovation Solution

The semiconductor device design includes a fin-type pattern with specific gate structures and spacers, along with a trench and isolating films, to create a multi-layer device isolation region that reduces the risk of short circuits between source/drain regions of adjacent transistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If device isolation regions are formed between adjacent transistors, then short circuit prevention is improved, but device complexity increases

Engineering Contradiction:
Improveshort circuit preventionVSAvoidisolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device isolation region is segmented into multiple discrete isolation structures positioned between adjacent transistors. Each isolation structure includes separate isolation regions for different fin portions, dividing the isolation function into distinct segments rather than using a continuous isolation layer. This segmentation provides effective short circuit prevention while maintaining manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation structures are designed with non-uniform characteristics where the first fin portion has a different height than the second fin portion. The device isolation regions are specifically positioned and sized to match these local variations, providing optimized isolation at each location rather than applying a uniform isolation structure throughout. This local quality approach enhances short circuit prevention effectiveness.

Inventive Principle:
Principle #3Local quality

2Reliability

If multi-layer device isolation regions are implemented, then isolation effectiveness is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveisolation effectivenessVSAvoidmulti-layer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device isolation structures extend in the vertical dimension with different heights corresponding to the fin portion heights. The first device isolation region aligns with the first fin portion height while the second device isolation region aligns with the second fin portion height, creating a multi-layer isolation architecture. This dimensional approach provides enhanced isolation effectiveness by addressing short circuit prevention at multiple vertical levels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If device isolation regions are formed, then transistor isolation is improved, but fabrication process complexity increases

Engineering Contradiction:
Improvetransistor isolationVSAvoidfabrication process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The device isolation regions are formed as preliminary structures before final transistor fabrication steps. By pre-positioning the isolation regions at their designated locations between adjacent transistors, the subsequent fabrication processes can proceed without additional isolation formation steps. This preliminary action simplifies the overall fabrication process while ensuring proper transistor isolation is achieved.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10566326B2Semiconductor devices including a device isolation region in a substrate and/or fin
Publication Date: 2020.02.18 SAMSUNG ELECTRONICS CO LTD
  • US10566326B2 patent drawing
  • US10566326B2 patent drawing
  • US10566326B2 patent drawing

AI summary

Semiconductor devices are provided. A semiconductor device includes a semiconductor substrate. The semiconductor device includes first and second source/drain regions in the semiconductor substrate. Moreover, the semiconductor device includes a multi-layer device isolation region in the semiconductor substrate between the first and second source/drain regions. The multi-layer device isolation region includes a protruding portion that protrudes away from the semiconductor substrate beyond respective uppermost surfaces of the first and second source/drain regions.