Multi-Layer Optical Recording Medium with Metal Oxide Composition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current optical recording media face challenges in increasing recording capacity and reducing costs while maintaining high transmission characteristics, particularly in multi-layer configurations where the number of recording layers affects light transmission and storage reliability.

Innovation Solution

The use of oxide layers comprising metals such as W, Mo, Zr, Mn, Cu, Ag, Ni, Zn, and Mg in specific atomic ratios in the recording layers, formed through reactive sputtering, to enhance transmission characteristics and recording capacity, with configurations that include dielectric layers for improved durability and light transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of recording layers is increased to increase recording capacity, then the recording capacity increases, but the light transmission characteristics deteriorate due to multiple layers absorbing and scattering light

Engineering Contradiction:
Improverecording capacityVSAvoidlight transmission
Core Design Contradiction:
Quantity of substanceVSIllumination intensity

Solution Approach 1:

The patent applies parameter changes by precisely controlling the atomic ratios of metals A, B, and C in the inorganic recording layer. By optimizing the composition parameters (specifically satisfying 0.46 ≤ x1 = a/(b+0.8c) where a, b, and c are atomic ratios of metals A, B, and C respectively), the recording layer achieves both high light transmission and high recording sensitivity, resolving the contradiction between increasing layer number for capacity and maintaining transmission characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating an inorganic recording layer composed of three different metals (A, B, and C) with specific properties. Metal A (W, Mo, or Zr) provides high melting point and structural stability, metal B (Mn) contributes to magnetic properties and light absorption characteristics, and metal C (Cu, Ag, or Ni) enhances conductivity and optical properties. This composite structure enables the layer to simultaneously achieve high light transmission and high recording capacity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If inorganic recording materials are used to improve storage reliability, then the storage reliability increases, but the manufacturing cost increases compared to organic pigment materials

Engineering Contradiction:
Improvestorage reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent reduces manufacturing cost through parameter changes by optimizing the atomic ratios of the three metals in the inorganic recording layer. By satisfying the specific relationship 0.46 ≤ x1 = a/(b+0.8c), the formulation achieves high storage reliability while using cost-effective combinations of metals, making the inorganic recording medium more competitive with organic pigment materials.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If the transmittance of recording layers is increased to improve light transmission, then the light transmission characteristics improve, but the recording sensitivity deteriorates

Engineering Contradiction:
Improvelight transmissionVSAvoidrecording sensitivity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent resolves this contradiction through precise parameter changes in the metal composition ratios. By controlling the atomic ratios to satisfy 0.46 ≤ x1 = a/(b+0.8c), the recording layer achieves an optimal balance where sufficient light transmission is maintained while recording sensitivity remains high, eliminating the need to compromise either parameter.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of optical recording media with excellent transmission characteristics and recording capacity, reducing costs while maintaining high reliability and sensitivity, even in multi-layer configurations.

Implementation Method 1

recording and reproduction of an information signal by using laser light

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

formed through reactive sputtering

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS10522181B2High density optical recording medium having multiple recording layers
Publication Date: 2019.12.31 SONY GROUP CORP
  • US10522181B2 patent drawing
  • US10522181B2 patent drawing
  • US10522181B2 patent drawing

AI summary

Provided is an optical recording medium including two or more recording layers, and a light irradiation surface that is irradiated with light for recording an information signal on the two or more recording layers. Among the two or more recording layers, at least one layer other than a layer located on the deepest side from the light irradiation surface includes an oxide of a metal A, an oxide of a metal B, and an oxide of a metal C. The metal A is at least one kind among W, Mo, and Zr, the metal B is Mn, and the metal C is at least one kind among Cu, Ag, and Ni. Ratios of the metal A, the metal B, and the metal C satisfy a relationship of 0.46≤x1 (provided that, x1=a/(b+0.8c), a representing an atomic ratio [atom %] of the metal A with respect to the sum of the metal A, the metal B, and the metal C, b representing an atomic ratio [atom %] of the metal B with respect to the sum of the metal A, the metal B, and the metal C, and c representing an atomic ratio [atom %] of the metal C with respect to the sum of the metal A, the metal B, and the metal C.