Multi-layer price tag manufacturing machine
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Solution Overview
Problem
Current methods for pricing merchandise, such as double price tags and pricing guns, are inefficient and unsightly, leading to potential damage, clutter, and mismatched price tag appearances, especially in regions with varying prices and for seasonal merchandise.
Innovation Solution
A machine that manufactures multi-layer price tags using thermal transfer printers and automated label applicators, allowing for easy price adjustments and neat removal of layers, with low-stick or non-stick adhesives to prevent unauthorized price changes and maintain a clean appearance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If double price tags with perforation are used to display different prices, then price differentiation is achieved, but the price tag may tear outside the perforation causing damage and requiring replacement
Solution Approach 1:
The price tag is divided into multiple layers (first layer with original price, second layer with discounted price) that can be separately removed. The second layer is segmented from the first layer through a clean separation process, allowing the discounted price to be revealed without damaging the original price tag structure.
Solution Approach 2:
The second layer with the discounted price is nested within or over the first layer with the original price. This nested structure allows the second layer to be removed and discarded while the first layer remains intact and reusable, solving the integrity problem while maintaining price differentiation.
2Adaptability or versatility
If double price tags with perforation are used, then price differentiation is achieved, but the torn edge appears ragged and unsightly
Solution Approach 1:
The separation between layers is designed to occur along a clean, defined separation line rather than through a ragged tear. This segmentation approach ensures that when the second layer is removed, the edge of the first layer remains neat and professional-looking.
Solution Approach 2:
Instead of tearing the price tag to separate prices (which creates ragged edges), the invention inverts the approach by using a clean removal mechanism where the second layer is deliberately designed to be peeled or removed cleanly, leaving a smooth edge on the first layer.
3Adaptability or versatility
If pricing guns are used to mark down prices, then price adjustments are achieved, but the appearance becomes cluttered and unprofessional
Solution Approach 1:
The price information is segmented into separate layers rather than being overlaid or written on the same surface. This allows the discounted price to be presented on a separate second layer that, when removed, reveals the original price cleanly without any clutter or overlapping marks.
Solution Approach 2:
Instead of modifying the original price tag with a pricing gun (which creates clutter), the invention creates a copy or duplicate layer (second layer) with the discounted price. This copy can be removed cleanly, leaving the original intact and professional-looking.
4Adaptability or versatility
If pricing guns are used, then price adjustments are achieved, but additional supplies and equipment are required creating clutter and potential loss
Solution Approach 1:
The price differentiation functionality is merged into the base price tag structure itself through multiple layers, eliminating the need for separate pricing guns and associated supplies. The entire system is integrated into a single price tag unit that can display different prices without external equipment.
Solution Approach 2:
The multi-layer price tag structure serves multiple functions: displaying the original price, displaying the discounted price, and providing a clean removal mechanism. This universal design eliminates the need for specialized pricing guns and various supplies, simplifying the overall system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The machine efficiently produces multi-layer price tags that can be easily adjusted for different pricing schemes and seasons, reducing waste and clutter, while maintaining a neat and professional appearance.
Implementation Method 1
utilizing a combination of thermals transfer printers
Data Source
Figure 1~2A
Figure 3
Figure 4
AI summary
The present invention relates to a machine for manufacturing a roll of multi-layer price tags, said machine having a proximal end and a distal end, said machine comprising: a base; a frame attached to said base toward the distal end of said machine; a secondary frame attached to said base toward the proximal end of said machine; an unwinder mounted to said frame toward the distal end of said machine; at least two printers mounted to said frame; at least one automated label applicator mounted to said frame between said at least two printers; and a rewinder mounted to said secondary frame.