Multi-Layer Scum Absorbing Device to Prevent Sponge Fragmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing scum absorbing devices made entirely of sponge are not environmentally friendly and prone to aging and fragmentation, leading to contamination of water.

Innovation Solution

A scum absorbing device comprising a front absorbing body with multiple layers, including a first layer with via holes, a second layer with additional via holes, and a third layer capable of absorbing scums, designed to capture and remove scums without fragmenting, allowing for reuse and minimizing environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If scum absorbing devices are made completely of sponge, then they are simple in structure and easy to manufacture, but they are not environmentally friendly and prone to aging and fragmentation

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies composite materials by combining sponge with netting material and fabric in a multi-layer structure. The sponge layer provides scum absorption capability, while the netting material and fabric layers provide structural support and prevent fragmentation. This composite approach resolves the contradiction by maintaining ease of manufacture through simple layering while significantly improving reliability and environmental friendliness.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The absorbing body is segmented into multiple functional layers: a first sponge layer for scum absorption, a netting material layer for structural support, and a fabric layer for additional stability. This segmentation allows each layer to perform its specific function optimally, preventing the sponge from fragmenting while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If scum absorbing devices are made completely of sponge, then they have good scum absorption capability, but they are prone to aging and fragmenting after long time use

Engineering Contradiction:
Improvescum absorption capabilityVSAvoidduration of use
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent uses composite materials where sponge is combined with durable netting material and fabric. The sponge maintains its scum absorption capability while the netting and fabric provide long-term structural integrity, preventing aging and fragmentation. This resolves the contradiction by ensuring both high scum absorption quantity and extended duration of use.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different layers are assigned different local qualities: the sponge layer provides high absorption quality, while the netting and fabric layers provide high durability and structural quality. This local differentiation allows the device to achieve both excellent scum absorption capability and long service life without compromise.

Inventive Principle:
Principle #3Local quality

3Device complexity

If sponge material is used alone, then the device is simple in structure, but it fragments and contaminates water after aging

Engineering Contradiction:
Improvedevice complexityVSAvoidwater contamination
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent employs composite materials comprising sponge, netting material, and fabric layered together. This composite structure prevents sponge fragmentation and water contamination while maintaining relatively simple device complexity through straightforward layering and assembly processes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The netting material and fabric layers act as intermediaries that prevent direct contact between the sponge and water, thereby preventing fragmentation and contamination. These intermediary layers protect the sponge while maintaining the overall simplicity of the device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively captures scums in water without aging or fragmenting, ensuring long-term usability and reducing environmental contamination.

Implementation Method 1

a third front layer, connected between the first front layer and the second front layer, the third front layer is capable of absorbing or capturing scums in water

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11891767B1Scum absorbing device
Publication Date: 2024.02.06 SHEN HONGFANG
  • US11891767B1 patent drawing
  • US11891767B1 patent drawing
  • US11891767B1 patent drawing

AI summary

The present disclosure provides a scum absorbing device for absorbing scums in water. The scum absorbing device includes a front absorbing body, the front absorbing body includes: a first front layer defining a plurality of first via holes; a second front layer; and a third front layer, connected between the first front layer and the second front layer, the third front layer is capable of absorbing or capturing scums in water.