Multi-layered Holster Design for Firearm Comfort and Security

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Solution Overview

Problem

Conventional holsters are large, bulky, and uncomfortable for users, as they often feature sharp, hard, or awkwardly shaped instruments, and materials like smooth plastics or leather may not provide adequate comfort and protection while maintaining a professional appearance.

Innovation Solution

A multi-layered holster design with a front cover and rear cover comprising different materials, such as leather, plastic, and neoprene, where the middle layer provides structural support and cushioning, and snap portions for secure attachment, allowing for comfortable and secure carrying of firearms or instruments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single-layer holster design is used, then the structure is simple and easy to manufacture, but the comfort and protection are insufficient

Engineering Contradiction:
Improveuser comfortVSAvoidholster structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The holster is divided into multiple functional layers: an outer layer for protection and aesthetics, a middle layer for cushioning and comfort, and an inner layer for direct instrument contact. This segmentation allows each layer to be optimized for its specific function while collectively providing superior comfort and protection compared to a single-layer design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The holster employs composite material construction by combining different materials in successive layers - such as leather or synthetic leather for the outer layer, foam or rubber for the middle cushioning layer, and smooth polymer for the inner layer. This composite approach enables the holster to simultaneously achieve protection, comfort, and instrument security.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If thick and bulky materials are used to provide cushioning and protection, then user comfort improves, but the holster becomes less aesthetically pleasing and more cumbersome

Engineering Contradiction:
Improveuser comfortVSAvoidholster profile
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

Different regions of the holster have different material thicknesses and properties tailored to local requirements. The middle cushioning layer is thickest at the instrument contact area for maximum comfort, while the outer protective layer maintains a sleek, thin profile for aesthetics. This local quality variation allows the holster to be both comfortable and visually appealing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The holster layers are nested concentrically, with each layer fitting within the boundary of the outer layer. This nesting arrangement allows the cushioning and protective functions to be embedded within a compact, aesthetically pleasing outer shell, preventing the holster from becoming bulky while maintaining internal comfort and protection.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Shape

If smooth materials are used for the outer layer, then aesthetics and comfort improve, but the structural support and security are reduced

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidstructural support
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The holster is segmented into an outer aesthetic layer and an inner structural layer, each optimized for its primary function. The outer layer provides smooth aesthetics and initial comfort, while the inner layers provide the necessary structural support, rigidity, and security through materials and designs specifically engineered for strength and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The holster uses composite material construction where the outer layer is made of smooth materials like leather or synthetic leather for aesthetics, while the inner layers use stronger, more rigid materials to provide structural support. This composite approach allows the holster to simultaneously achieve beautiful appearance and robust structural integrity.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9301595B2Multi-layered holster to secure an instrument
Publication Date: 2016.04.05 SAFARILAND LLC
  • US9301595B2 patent drawing
  • US9301595B2 patent drawing
  • US9301595B2 patent drawing

AI summary

A device holster may accommodate different sized devices, such as guns, weapons, tools, etc. One example configuration may include a front cover that includes a number of engaging snap portions and a molded surface area that provides a cavity shaped as a hand gun barrel and hand gun trigger housing, and a rear cover with a larger surface area than the front cover which provides a rear cover including a number of layers including a first layer composed of a first material, a middle layer composed of a second material and a third layer composed of a third material, and the second material of the middle layer is different from the first material of the first layer.