Multi-layered Matrix for Cartilage and Bone Repair

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Solution Overview

Problem

Current methods for repairing full-thickness articular cartilage defects are inadequate, as they often require multiple surgeries, are expensive, and do not effectively restore the integrity and function of the joint, with existing techniques like microfracturing and Mosaic Plasty having limitations such as manual hole creation, potential damage, and limited lesion size treatment.

Innovation Solution

A multi-layered matrix with a bioabsorbable porous material and a hollow cavity seeded with a cell block is implanted into the defect site, allowing for controlled growth and distribution of cells, enabling the repair of both cartilage and bone tissues in a single-step procedure under endoscopic guidance, reducing pain and hospitalization time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If microfracturing is used to treat cartilage defects, then fibrin clot formation and stem cell migration are stimulated, but the subchondral bone plate may be damaged if holes are too deep

Engineering Contradiction:
Improvecartilage repair effectivenessVSAvoidsubchondral bone plate damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The implant is divided into multiple layers with distinct functions: a first layer for cartilage regeneration and a second layer for bone regeneration. This segmentation allows each layer to target specific tissue types without interfering with each other, preventing bone damage while ensuring effective cartilage repair.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the implant have different properties tailored to their specific functions. The first layer contains cartilage-specific cells and matrix, while the second layer contains bone-specific cells and matrix. This local differentiation ensures that each region performs its intended function optimally without causing harmful effects to surrounding tissues.

Inventive Principle:
Principle #3Local quality

2Reliability

If Mosaic Plasty is used to repair cartilage defects, then hyaline cartilage surface can be established, but the procedure is technically difficult and graft integrity may be destroyed

Engineering Contradiction:
Improvecartilage surface restorationVSAvoidprocedure complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The implant combines cartilage regeneration and bone regeneration functions into a single integrated structure. The first and second layers are merged into one implant unit that can be placed in a single surgical procedure, eliminating the need for separate surgeries and reducing overall procedural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The implant is pre-prepared with embedded cells and matrix materials before surgery. The cartilage and bone regeneration components are assembled in advance, so that during surgery only the implant placement is needed, significantly simplifying the surgical procedure compared to traditional Mosaic Plasty which requires multiple steps of cartilage harvesting and grafting.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If ex vivo cartilage multiplication is used, then cell availability is increased, but chondrocytes become dedifferentiated and fibrocartilage is formed instead of hyaline cartilage

Engineering Contradiction:
Improvecell availabilityVSAvoidcartilage tissue quality
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The implant serves as an intermediary structure that maintains the differentiated state of chondrocytes. By providing a specialized matrix environment with appropriate biochemical cues, the implant prevents dedifferentiation during the repair process, ensuring that hyaline cartilage is formed rather than fibrocartilage, thus maintaining tissue quality while providing sufficient cell quantity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If artificial joints are used to treat full thickness defects, then joint function is restored, but the joints are expensive and have limited lifespan requiring replacement

Engineering Contradiction:
Improvejoint function restorationVSAvoidjoint lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The implant utilizes the patient's own stem cells and growth factors to regenerate cartilage and bone tissues. The biological materials and cells within the implant actively participate in the regeneration process, allowing the joint to heal and remodel naturally over time, resulting in a longer-lasting repair compared to artificial joints that lack biological integration capabilities.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layered matrix effectively regenerates new cartilage and bone tissue, restoring joint function and integrity by centralizing chondrocytes in the hollow cavity, enhancing cell propagation, and allowing for larger defect area treatment in a single operation, as demonstrated by successful implantation in animal models.

Implementation Method 1

a bioabsorbable porous material

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 2

bioabsorbable porous material

Methodology Applied
Scientific EffectBioabsorption: Absorption (physical)

Implementation Method 3

centralizing chondrocytes in the hollow cavity

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS8183041B2Method of tissue repair using a multi-layered matrix
Publication Date: 2012.05.22 IND TECH RES INST
  • US8183041B2 patent drawing
  • US8183041B2 patent drawing
  • US8183041B2 patent drawing

AI summary

A multi-layered matrix, a method of tissue repair using the same, and multi-layered implant prepared thereof are provided. The multi-layered matrix comprises a first element and a second element connected thereto, and the second element comprises a hollow cavity. The first and the second elements are composed of a composite material comprising a bioabsorbable porous material.