Multi-level Boost Apparatus Voltage Division

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Solution Overview

Problem

Conventional multi-level boost apparatuses face the issue of switching transistors breaking down due to overvoltage when a high input voltage is applied, leading to potential device failure.

Innovation Solution

A multi-level boost apparatus is designed with a main circuit comprising multiple branches and voltage dividing modules, including an input capacitor, inductor, and controllable switches, which allocates voltage across switches within a safe range, preventing overvoltage stress through the use of voltage dividing modules, discharge branches, and clamp branches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a high input voltage is applied to a conventional multi-level boost apparatus, then the output voltage capability is improved, but the switching transistors break down due to overvoltage stress

Engineering Contradiction:
Improveoutput voltage capabilityVSAvoidswitching transistor reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent divides the high-voltage switching path into multiple series-connected switching transistors (first switching transistor, second switching transistor, etc.), where each transistor experiences only a fraction of the total voltage stress. This segmentation allows the system to handle high output voltages while keeping individual device voltage ratings manageable, thus preventing breakdown.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces flying capacitors as intermediary energy storage elements that facilitate voltage transfer and isolation between different switching stages. These capacitors act as mediators that enable high-voltage operation by distributing voltage stress and providing isolated charge transfer paths, protecting the switching transistors from direct exposure to full output voltage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If voltage dividing modules are added to protect switching transistors, then switching transistor reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveswitching transistor reliabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flying capacitors serve multiple functions simultaneously: they act as voltage dividing elements to reduce stress on switching transistors, serve as energy storage devices for voltage transfer between stages, and function as isolation elements between different switching nodes. This multi-functionality reduces the need for separate protective components, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the voltage division function with the existing multi-level switching structure by integrating flying capacitors into the switching network. Rather than adding separate voltage division circuits, the capacitors are merged into the existing topology, sharing circuit nodes and pathways with the switching transistors, thus reducing overall component count and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents switching transistor breakdowns even at high input voltages by ensuring voltage across each switch remains within a safe range, ensuring reliable operation and reducing the risk of device failure, while also optimizing energy usage and system safety.

Implementation Method 1

a second capacitor that is charged in a default state of the controllable switch

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a second inductor, and a second capacitor that are connected in series; and a discharge branch, configured to provide an electrical discharging loop for the second inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11165345B2Multi-level boost apparatus
Publication Date: 2021.11.02 SUNGROW POWER SUPPLY CO LTD
  • US11165345B2 patent drawing
  • US11165345B2 patent drawing
  • US11165345B2 patent drawing

AI summary

A multi-level boost apparatus. Voltage allocation among N first switches is achieved by connecting N voltage dividing modules, sequentially connected in series, in parallel with the N first voltage switches, respectively. Thereby, a voltage across each of the N first switches is within a safety range. Even if an input voltage is high and a voltage across a flying capacitor is zero at an instant of being powered, it is prevented that a second one to an N-th one of the N first switches break down due to overvoltage.