Multi-Level Mount Connector for Adjustable Rail Mounting Height
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Solution Overview
Problem
Contractors face inconvenience in carrying and stocking multiple different sized components for solar panel installations due to varying mounting systems, which can be cumbersome and inefficient.
Innovation Solution
A multi-level mounting system with a base member and object mount connector that can engage in multiple orientations, allowing for adjustable height without swapping components, using correspondingly shaped convexities and concavities for secure engagement and adjustable height variations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple different sized components are used to accommodate different sizes or heights of mounting systems, then the system can adapt to various installation requirements, but it becomes cumbersome and inconvenient for contractors to carry and keep in stock
Solution Approach 1:
The connector is designed with multiple engagement positions that allow a single component to accommodate different mounting heights. The connector can engage with the rail at various positions along its length, providing universal adaptability for different panel sizes and mounting requirements without needing multiple specialized components.
Solution Approach 2:
Multiple previously separate components (different sized connectors) are merged into a single multi-position connector design. This consolidation allows contractors to carry and stock one universal connector type instead of multiple different sized connectors, reducing inventory complexity and portability burden.
2Adaptability or versatility
If multiple distinct sized components are manufactured to accommodate different sizes or heights, then the system can fit various installation requirements, but it increases device complexity and inventory requirements
Solution Approach 1:
A single connector design incorporates multiple engagement positions and configurations that can accommodate different panel sizes and mounting heights. This universal connector replaces the need for multiple distinct sized components, simplifying the overall system while maintaining full adaptability.
Solution Approach 2:
The connector incorporates movable or adjustable elements that allow it to dynamically adapt to different mounting requirements. The connector can be positioned at various locations along the rail and adjusted to different angles or orientations, providing flexibility without requiring multiple fixed-size components.
Data Source
AI summary
A tiered mounting system includes a base plate including a mounting guide rail having a plurality of mounting grooves that extend along opposing sides of the guide rail. The system also includes an object mount connector having a plurality of mounting ridges. The object mount connector is configured to: slidingly engage the mounting guide rail via insertion of one or more of the plurality of mounting ridges within a corresponding one or more of the plurality of mounting grooves, and lock in place along the mounting guide rail via a bolt placed through the object mount connector and secured tightly to an inner track of the mounting guide rail.