Multi-Level Power Converter EMI Reduction via Random PWM

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Multi-level power converters using pulse-width modulation (PWM) suffer from output waveform distortions, leading to electromagnetic interference (EMI) due to fixed switching frequencies, which are not effectively mitigated by existing technologies.

Innovation Solution

A multi-level power converter system that generates PWM signals by varying the period of carrier signals randomly, using a controller with a random value generator to add random values to a nominal period, thereby reducing EMI by spreading high-frequency noise components across a wider frequency band.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If pulse-width modulation (PWM) with fixed switching frequency is used to control multi-level power converter, then the converter can synthesize multiple DC voltages into AC output voltage, but electromagnetic interference (EMI) noise is generated due to the fixed switching frequency

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidelectromagnetic interference (EMI) noise
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the switching frequency variable rather than fixed. The controller dynamically adjusts the switching frequency within a range around a nominal value, allowing the system to adapt and avoid fixed-frequency EMI while maintaining power conversion capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the frequency parameter of the PWM signals. By varying the switching frequency within a specified range instead of maintaining a constant frequency, the system reduces EMI noise while preserving the ability to synthesize AC output voltage from multiple DC voltages.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If multi-level converter topology is used to synthesize three or more voltages, then less distorted waveforms are produced compared to two-level converters, but PWM still causes some distortion in the output waveform

Engineering Contradiction:
Improvewaveform qualityVSAvoidoutput waveform distortion
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent uses dynamic switching frequency adjustment to further reduce waveform distortion. By varying the frequency rather than keeping it fixed, the system minimizes PWM-induced distortion while maintaining the low-distortion advantage of multi-level topology.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent modifies the frequency parameter of the PWM control signals to optimize waveform quality. By changing the switching frequency within an optimal range, the system achieves minimal distortion in the synthesized AC output voltage.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2816714B1Electromagnetic interference (EMI) reduction in multi-level power converter
Publication Date: 2016.03.02 HAMILTON SUNDSTRAND CORP
  • EP2816714B1 patent drawingFigure 1
  • EP2816714B1 patent drawingFigure 2A~2E
  • EP2816714B1 patent drawingFigure 3

AI summary

A multi-level power converter system includes a multi-level power converted 12 configured to synthesize at least three direct current (DC) voltages into an alternating current (AC) output voltage, and includes a plurality of transistors Q. A controller 14 generates pulse-width modulation (PWM) signals used to control a state of the plurality of transistors of the multi-level converter by comparing first and second carrier signals to a reference signals, wherein a period of the first and second carrier signals is randomly varied from a nominal period.